Shanghai Beyond Machinery Co., Ltd.

Better Credibility & Better Quality to Change the Future!

Home
Products
About Us
Factory Tour
Quality Control
Contact Us
Request A Quote
Home ProductsDairy Processing Plant

Cream Separator Dairy Processing Plant For Yogurt \ Ghee \ Ice Cream Production Line

Cream Separator Dairy Processing Plant For Yogurt \ Ghee \ Ice Cream Production Line

    • Cream Separator Dairy Processing Plant For Yogurt \ Ghee \ Ice Cream Production Line
    • Cream Separator Dairy Processing Plant For Yogurt \ Ghee \ Ice Cream Production Line
    • Cream Separator Dairy Processing Plant For Yogurt \ Ghee \ Ice Cream Production Line
  • Cream Separator Dairy Processing Plant For Yogurt \ Ghee \ Ice Cream Production Line

    Product Details:

    Place of Origin: China
    Brand Name: Beyond
    Certification: CE certificate/ISO9001/SGS
    Model Number: BY--NLX

    Payment & Shipping Terms:

    Minimum Order Quantity: 1set
    Price: negotiable
    Packaging Details: wooden box or pe wrapping type
    Delivery Time: 90-110 days
    Supply Ability: 20 pcs per month
    Contact Now
    Detailed Product Description
    Material: SUS304 Or SUS316 Package: Plastic Containers
    Operation: Full-auto Or Semi-auto Sea Port: Shanghai
    Application: For Yogurt\Ghee\Ice Cream Production

    Complete set of 50000L /D YogurtGheeIce cream production line with cream separator


    Figure shows ice cream ice cream processing equipment:
    1. Ice cream mix preparation module containing
    2. Water heater
    3. Mixing and processing tank
    4. Homogeniser
    5. Plate heat exchanger
    6. Control panel
    7. Cooling water unit
    8. Ageing tanks
    9. Discharge pumps
    10. Continuous freezers
    11. Ripple pump
    12. Filler
    13. Manual Can filler,
    14. Wash unit
     
    DESCRIPTION
    -Formulation:
    The ingredients used in ice cream production are: fat;milk solids-non-fat (MSNF);sugar/non-sugar sweetener;emulsifiers/stabilisers;flavouring agents;colouring agents.
     
    -Weighing, measuring and mixing:
    Generally speaking, all dry ingredients are weighed, whereas liquid ingredients can be either weighed or proportioned by volumetric meters.
     
    -Homogenisation and pasteurisation:
    The ice cream mix flows through a filter to a balance tank and is pumped from there to a plate heat exchanger where it is preheated to 73 – 75deg for homogenisation at 140 – 200 bar, the mix is pasteurised at 83 – 85deg for about 15 seconds then cooled down to 5deg and transferred to an ageing tank.
     
    -Ageing:
    The mix must be aged for at least 4 hours at a temperature between 2 to 5degc with continuous gentle agitation. Ageing allows time for the stabiliser to take effect and the fat to crystallise.
     
    -Continuous freezing:
    •to whip a controlled amount of air into the mix;
    •to freeze the water content in the mix to a large number of small ice crystals.
     
    -Filling in cups, cones and containers;
    -Extrusion of sticks and stickless products;
    -Moulding of bars
    -Wrapping and packaging
    -Hardening and cold storage
     
    Equipment list and technical parementers 30000L /D YogurtGheeIce cream production line with cream separator

    FLOW NO. NAME MAIN TECHNOLOGY PARAMETER UNIT QTY MANUFACTURER
    A MILK RECEPTIONSTORAGE UNIT        
    A-1 Tanker unloading hose 6 m unit 2 Prepared
    by clients
    A-2 Milk pump SUS304,Pump lift 24M,Mechanical Seal, ABB motor set 1 BEYOND
    A-3 twin piping filter SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh set 1 BEYOND
    A-4 flowmeter 4-20mA signal output, with pulse counting set 1 E+H
    A-5 plate-type cooler SUS304,single stage,△T=16℃,discharge milk temp is 5℃ set 1 BEYOND
    A-6 milk storage tank SUS304 stainless steel,PU heat insulated,miller jaket ,side agitator, 960rpm, conical head,airtight manhole, breather valve,digital display thermometer,anti-eddy baffle,supporters with adjustable feet set 2 BEYOND
    A-6-a Static Pressure Sensor SUS304, 4-20mA signal output, range from 0-1 bar set 2 LABOM
    A-6-b Temperature Sensor SUS304, 4-20mA signal output, range from 0-200℃ set 2 JUMO
    A-7 milk pump SUS304 stainless steel,pump lift 24M, Mechanical Seal,ABB motor set 2 BEYOND
    A-8 Powder & water mixer material is SUS304, machinical sealing pcs 1 BEYOND
    A-9 blending tank material is SUS304,insulation,with decentration agitator,conical head,sealed manhole,breather vent,sample valve,digital show thermometer,anti vortex plate, adjustable legs pcs 2 BEYOND
    A-10 milk pump material is SUS304, pump lift is 24 meters, machinical sealing pcs 2 BEYOND
    A-11 plate heater union material is SUS304, one section, heating with hot water, △T1=50℃, automatic temperature control, with hot water barrel and hot water pump pcs 1 BEYOND
    A-12 double pipe filters material is SUS304, double pipe, stainless steel filter 100 meshes pcs 1 BEYOND
    B PASTERLIZER, SEPARATOR, HOMOGENIZING UNIT      
    B-1 Pasteurizer Plate-type pasteurizer, inlet temperature is 4℃, centrifugal seperation at 55℃, sterilzing temperature 95 ℃, product outlet at 5℃, Spirax Sarco steam control system, JUMO temperature sensor, paperless recorder set 1 BEYOND
    B-2 cream seperator three phase seperation, auto residue discharge, with stainless steel control box set 1 BEYOND
    B-3 high pressure homogenizer 25Mpa, with starting box included set 1 BEYOND
    C BUTTER PROCESSING UNIT      
    C-1 Cream storage tank material is SUS304,insulation,miller jacket, with decentration vertical agitator,conical head,sealed manhole,breather vent,digital show thermometer,anti vortex plate, adjustable legs pcs 1 BEYOND
    C-2 Rotor pump SUS304 stainless steel, Mechanical Seal, outlet press 0.6Mpa pcs 1 BEYOND
    C-3 Cream Pasteurizer Semi-auto plate-type pasteurizer, PID temperature automatic control, product inlet at 50℃,sterilzing temperature 85 ℃,holding time30S,7 ℃ product outlet, GEA stainless steel plate, Spirax Sarco steam control system, E+H temperature sensor, GEA/APV pneumatic valve, digital recorder and paperless recorder set 1 BEYOND
    C-4 Cream storage tank SUS304 stainless steel, dimple jacket,top off-center vertical agitator,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle, with adjustable feet pcs 1 BEYOND
    C-5 Rotor pump SUS304 stainless steel, Mechanical Seal, outlet pressure 0.6Mpa pcs 1 BEYOND
    C-6 butter churner SUS304, frequency adjustable, running speed 20-40rppm pcs 1 BEYOND
    C-7 Butter trolly SUS304 stainless steel, each set with stainless steel sieve for draining whey, with wheels set 1 BEYOND
    C-8 Butter melt vat Material-touch is SUS304 stainless steel, miller jacket, insulation,coil pipe inside, supporters with adjustable feet PCS 1 BEYOND
    C-9 Rotor pump SUS304 stainless steel, Mechanical Seal, outlet press 0.6Mpa pcs 1 BEYOND
    C-10 cream settleing tank material is SUS304,insulation, sealed manhole,breather vent,digital show thermometer,anti vortex plate, adjustable legs pcs 1 BEYOND
    C-11 Rotor pump SUS304 stainless steel,Mechanical Seal,outlet pressure 0.6Mpa pcs 1 BEYOND
    C-12 Ghee boiler Material-touch is SUS304 stainless steel, insulation, dimple jacket, central vertical mixing, ball shape seal head, airtight manhole, breathing valve, digital display thermometer, anti-eddy baffle, s with adjustable feet PCS 1 BEYOND
    C-13 Rotor pump SUS304 stainless steel,Mechanical Seal,outlet press 0.6Mpa pcs 1 BEYOND
    C-14 Ghee setting tank Material-touch is SUS304 stainless steel, insulation, conical head, airtight manhole, breathing valve, digital readout thermometer, anti-eddy baffle, with adjustable feet PCS 1 BEYOND
    C-15 Rotor pump SUS304 stainless steel,Mechanical Seal,outlet pressure 0.6Mpa pcs 1 BEYOND
    C-16 separator Disk separator, automatic control, two-phase, started with frequency conversion, self-discharging pcs 1 BEYOND
    C-17 Ghee storage tank Material-touch is SUS304 stainless steel, insulation, conical head, airtight manhole, breathing valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet PCS 1 BEYOND
    C-18 Rotor pump SUS304 stainless steel,Mechanical Seal,outlet pressure 0.6Mpa pcs 1 BEYOND
    C-19 Ghee balance tank Material-touch is SUS304 stainless steel, insulation, conical head, airtight hole, breathing valve, digital readout thermometer, anti-eddy baffle, with adjustable feet PCS 1 BEYOND
    C-20 ghee packing machine suitable for pet jars 500 & 1000ml, capacity required is 10 jars per minute. pcs 1 BY CLIENT
    C-21 Packing table SUS04,size:1*2m pcs 14 BEYOND
    D Yoghurt unit        
    D-1 Fermentation tank SUS304 stainless steel, three layers, dimple pad jacket,PU insulation, central vertical agitator with double blend speed:15 round per minute and 30 round per minute, material inlet and outlet, CIP cleaning ball, breathing valve, digital thermometer, air-tight manhole, sight glass, sample valve, adjustable legs PCS 6 BEYOND
    D-2 Rotor pump SUS304 stainless steel,mechanical seal,outlet pressure 0.6MPa PCS 1 BEYOND
    D-3 Plate cooler SUS304 stainless steel, one section,large gap,ΔT=25°C, milk outlet temperature is 20°C PCS 1 BEYOND
    D-4 Rotor pump SUS304 stainless steel,mechanical seal,outlet pressure 0.6MPa PCS 1 BEYOND
    D-5 Rotor pump SUS304 stainless steel,mechanical seal,outlet pressure 0.6MPa PCS 1 BEYOND
    D-6 Fermentation platform SUS304 stainless steel, 12000*800*2500mm PCS 1 BEYOND
    D-7 Quarg separator Disk separator, automatic control, two-phase, started with frequency conversion, self-discharging pcs 1 BY CLIENT
    D-8 Rotor pump SUS304 stainless steel,mechanical seal,outlet press 0.6MPa PCS 1 BEYOND
    E Blending unit for yoghurt      
    E-1 Emulsification tank material is SUS316L stainless steel,insulation,bottom high speed share,conical head,sealed manhole,breather vent,CIP cleaning ball,simple valve,digital show thermometer,plate anti-vortex,
    adjustable legs
    PCS 2 BEYOND
    E-2 Milk pump SUS316L stainless steel, pump lift is 24 meters, mechanical seal PCS 1 BEYOND
    E-3 Twin piping filter Material-touch is SUS316L stainless steel, two pipe, stainless steel filter element 100 mesh PCS 1 BEYOND
    E-4 Operations platform SUS304 stainless steel, 4000*1200*1200mm PCS 1 BEYOND
    E-5 Blending tank material is SUS316L stainless steel,insulation,with decentration agitator,conical head,sealed manhole,breather vent,CIP cleaning ball,simple valve,digital show thermometer,plate anti vortex,
    adjustable legs
    PCS 3 BEYOND
    E-6 Milk pump SUS316L stainless steel, pump lift is 24 meters, mechanical seal PCS 1 BEYOND
    E-7 Yoghurt Pasteurizer Plate-type pasteurizer, product contacting part is made of 316L, inlet temperature is 4℃,sterilzing temperature 93 ℃, product outlet at 40℃/ 4℃, Spirax Sarco steam control system, JUMO temperature sensor, paper-less recorder set 1 BEYOND
    E-8 Temperature holding tank Material SUS 304, holding time: 600seconds, rock wool
    insulation, built-in coiled tubes, stainless steel tanks
    set 1 BEYOND
      high pressure homogenizer product contacting part is made of 316L, 25Mpa,with starting box included set 1 BEYOND
    F   High level filling unit for yoghurt      
    F-1 High level tank SUS316L stainless steel, PU insulation, conical head, off-center agitator,sealed manhole, breathing valve, digital show thermometer, plate anti vortex, adjustable legs PCS 2 BEYOND
    F-2 High level platform SUS304 stainless steel, 4000*3500*2200mm PCS 1 BEYOND
    F-3 Plastic cup filling machine for yoghurt used for filling yoghurt, Auto filling, auto sealing, 500ml/cup, 2400cups/hour PCS 4 BEYOND
    G Ice cream unit      
    G-1 Pasteurizing tank Material-touch is SUS304 stainless steel, Dimple jacket, insulation, off-center vertical mixing, conical head, airtight manhole, breathing valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet PCS 1 BEYOND
    G-2 Rotor pump SUS304 stainless steel,Mechanical Seal,outlet press 0.6Mpa pcs 1 BEYOND
    G-3 high pressure homogenizer product contacting part is made of 316L, 25Mpa,with starting box included set 1 BEYOND
    G-4 plate-type cooler SUS316L,single stage,△T=30℃,discharge temp is 5℃ set 1 BEYOND
    G-5 Flavouring tank SUS304 stainless steel,single Layer,off-center vertical agitator,half open cover, diaphragm metering pump, with adjustable feet pcs 1 BEYOND
    G-6 Ice cream aging tank SUS304 stainless steel, three layers, dimple pad jacket, insulation with PU material, central vertical agitator with double blend speed: 30 round per minute, material inlet and outlet, CIP cleaning ball, breathing valve, digital thermometer, air-tight manhole, sight glass, sample valve, adjustable legs PCS 3 BEYOND
    G-7 Rotor pump SUS304 stainless steel,mechanical seal,outlet press 0.6MPa PCS 1 BEYOND
    H Hot water system      
    H-1 Hot water tank SUS304, double Laye, airtight manhole, digital display thermometer, CIP cleaning ball, adjustable legs, acid spraying nozzel, sample valve pcs 1 BEYOND
    H-2 centrifugal pump SUS304, 24m lift, mechanical seal, ABB motor pcs 1 BEYOND
    H-3 Plate heater SUS 304, steam direct heating, max pressure is 0.8Mpa, one time termperatuing raising 30 degree. pcs 1 BEYOND
    H-4 temperature control system UK Spirax sarco reducing valve, trap system, Chinese famous brand stop valve, steam instrument set 1 BEYOND
    I CIP system        
    I Full-auto CIP system SUS304 stainless steel material,2 circuits,Concentrated acid/alcali tank adding system based on US technology, 300L×2 acid/alcali Concentrate tanks set 1 BEYOND
    R-1~4 CIP return pump SUS304 stainless steel,pump lift 24M, Mechanical Seal pcs 4 BEYOND
    R-5~8 CIP return pump SUS304 stainless steel,pump lift 24M, Mechanical Seal pcs 4 BEYOND

     

    Cream Separator Dairy Processing Plant For Yogurt \ Ghee \ Ice Cream Production LineCream Separator Dairy Processing Plant For Yogurt \ Ghee \ Ice Cream Production LineCream Separator Dairy Processing Plant For Yogurt \ Ghee \ Ice Cream Production Line
     
     Cream Separator Dairy Processing Plant For Yogurt \ Ghee \ Ice Cream Production Line
    Cream Separator Dairy Processing Plant For Yogurt \ Ghee \ Ice Cream Production Line

    Contact Details
    Shanghai Beyond Machinery Co., Ltd

    Contact Person: Caroline Wang

    Tel: +8618016062049

    Send your inquiry directly to us (0 / 3000)