Shanghai Beyond Machinery Co., Ltd.
Better Credibility & Better Quality to Change the Future!
|Place of Origin:||China|
|Brand Name:||Shanghai Beyond|
|Minimum Order Quantity:||1set|
|Packaging Details:||Export standard package|
|Delivery Time:||60-100 working days upon receipt of payment and confirmed the drawings|
|Raw Material:||Fresh Cow Milk, Buffalo Milk, Goat Milk, Camel Milk Or Milk Powder, Or Both Mixed||Shelf Life:||60days-360days|
|Package For End Product:||Plastic Bag, Plastic Container, Vacuum Package Or Others||Warranty:||12 Months After Commissioning|
|After Sales Service:||Engineers Available To Service Machinery Overseas|
Shanghai Beyond Machinery Co., Ltd. is a professional machinery manufacturer based on technical developing. Combining with R&D, manufacturing, installation debugging and training, we are engaged in producing the liquid projects used in Dairy,Fruit &Vegetable juice,Beverage,Tea,Brewing,Flavoring,Pharmacy,Egg,Bone & Meat processing and Daily chemical products etc.
Complete 1-50T / H Integrated Bottled Butter Pasteurized Milk Production Line
General process steps in batch and continuous production of butter
2.Preheating and pasteurization of skim milk
5.Vacuum deaeration (when used)
6.Culture preparation (when used)
7.Cream ripening and souring (when used)
12.Butter silo with screw conveyor
1.Opportunity to realize products with customized recipes.
2.Opportunity to produce more than one product with the same processing line.
3.High quality of the final product keeping an elevated nutritional value.
4.Wide customization of the final product.
5.Maximum yield, minimum production waste.
6.Highest energy savings thanks to the most advanced technologies.
7.Complete line supervision system through monitoring of every process phase.
8.Recording, visualization and printing of all daily production data.
1. Allotted for equipment inspection certificate and manual, to ensure that users properly install and use
2. Equipment to reach the destination, the company will send engineers to guide installation and commissioning and customer training until satisfied
3. The warranty period will be free to customers wearing accessories, shelf life outside of my company to provide parts at cost.
4. I provide lifelong maintenance service, including if necessary, to send engineers to the customer at the service.
Equipment list for 1000LPH pasteurized milk, cream, butter production line
|A-MILK RECEIVE AND STORAGE UNIT|
|A-1||electronic scale||1-pcs||maximum weighing 500KG, indictor board is SUS304, size:700*1000 MM|
|A-2||milk weighing tank||V=300L||1-pcs||made of SUS stainless steal,single layer,product fed in through 40 mesh filter net,CIP cleaning ball|
|A-3||milk acceptor||V=500L||1-pcs||SUS304 stainless steel,single layer,CIP cleaning ball|
|A-4||milk pump||Q=10T/h||1-pcs||SUS304 stainless steel,pump lift 24M|
|A-5||twin piping filter||Q=10T/h||1-pcs||SUS304 stainless steel,two pipe,Stainless Steel Filter Element 100 Mesh|
|A-6||chiling tank||V=4000L||1-pcs||SUS304 stainless steel,alveolate jacket,attached with compressor,temperature automatic control|
|A-7||milk pump||Q=10T/h||1-pcs||SUS304 stainless steel,pump lift 24M|
|B-HOMOGENIZER/PASTEURIZE/CREAM SEPERATOR UNIT|
|Q=1T/h||1-pcs||SUS304 stainless steel, plate type, inlet temperature 4℃,pasteurizing temperature 85-90℃,holding temperature 15S,outlet temperature 4/42℃,300S temperature holding connection reserved,PID temperature auto control, include milk balance tank, milk pump, plate heat exchanger,pipes and valves, frame and support, electrical control box etc.|
|B-2||cream seperator||Q=1T/h||1-pcs||fully automatic control box, auto discharge dregs, with friction when starting, pressure at outlet ≤2bar,fat content in skimmed milk≤0.1%|
|B-3||high pressure homogenizer||Q=1000lit/h||1-pcs||25MPA, two stage homogenizer, starting box included , stainless steel housing, product contact parts is SUS304 stainless steel|
|B-4||temperature holding tank||Q=1T/h||1-pcs||SUS304 stainless steel, holding for 300S for yoghurt pasteurization, coil pipe, use rock wool as insulation|
|C-FILLING AND PACKING UNIT|
|C-1||high position fermentation tank||V=1000L||2-pcs||SUS304 stainless steel,heat insulated with dimple jacket,vertical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-vortex baffle,supporters with adjustable feet|
|C-2||High positioned Pasteurized Milk storage tank||V=1000L||1-pcs||SUS304 stainless steel,heat insulated,top off- center vertical agitator,conical top,airtight manhole, breather valve,digital readout thermometer,anti-vortex baffle,supporters with adjustable feet|
|C-3||cream storage tank||V=300L||1-pcs||SUS304,with heat insulation ,Miller Jacket,the speed of vertical agitator with scraper is15-30rpm.digital display thermometer, CIP cleaning ball|
|C-4||butter-churner(automatic butter making machine)||V=300L||1-pcs||SUS304 stainless steel, stainless steel control box, frequency convertor adjustable, spraying cooling, with protection cover|
|C-5||plastic pouch filling machine with date coding device||1-pcs||stainless steel external housing, gravity flowing filling, volume 250ml-500ml,500ml-1000ml/bag, 1000-2000bags/hour, plastic pouch filling, film width 320mm,central sealing type|
|C-6||plastic cup filling machine||1-pcs||Stainless steel SUS 304, Plastic cup filling, rotary type; Filling volume 250ml-500 ml/cup adjustable,1000 – 2000 cups/hours; diameter of cup neck should be same;
Filling Accuracy: 0.5 %, easy to operate and minimum
automatic cup dropping (cups can be stacked without sticking together), automatic filling, automatic foil sucking, automatic sealing, auto cup unloading
|C-7||high level platform||1-pcs||SUS304 stainless steel, dimension is 6000*2500*2200mm, water collected for drainage, with staircase and handrail|
|D-1||CIP system||Q=10t/h||1-pcs||SUS304 stainless steel, union style, tanks volume 0.8T×3, electrical heating, with discharge pump|
|Q=20T/h||1-pcs||SUS304 stainless steel,pump lift 24M,hard alloy mechanical seal,inner shell bright polished|
|E-1||refrigerator unit||1-pcs||air-cooled compressor,with freon as chilling medium,40000Kcal,with ice water pool and pump|
|E-2||hot water boiler||Q=1000L/h||1-pcs||output water temperature is 100degc, electricity power 90kw, with recirculation water pump, temprature auto control|
|E-3||cold room||V=25M3||1-pcs||Cool with Freon, temperature 5 degree,double surface color steel jacketed PU insulation sheet, thickness 100mm, single way manual sliding door,power 4kw|
|E-5||air compressor||Q=1m3/min||1-pcs||screw type air compressor,with air storage tank, cold drier unit etc|
|E-6||Laboratory equipment’s||1-set||refer to Attachment # 3|
|E-7||Water softener unit||Q=1000L/h||1-set||The boiler provided by BEYOND using hot water recirculation system,no need soft water|
|F-1||stainless piping system||1-set||including CIP systemand all product pipe line ,SMS standard,￠63,￠51,￠38|
|F-2||power piping system||1-set||power pipe line ,customer provide pipes heat insulation|
|F-3||electric controlling box||1-set||controls of all equipments,customer connect the electic cable to the electric controlling box of Beyond company|
|F-4||electric installation material||1-set||electric installation material of all equipments|