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Home ProductsFruit Juice Processing Line

2000 kg / Hour Date Fruit Juice Processing Line Fruit Juice Making Machine

2000 kg / Hour Date Fruit Juice Processing Line Fruit Juice Making Machine

    • 2000 kg / Hour Date Fruit Juice Processing Line Fruit Juice Making Machine
    • 2000 kg / Hour Date Fruit Juice Processing Line Fruit Juice Making Machine
    • 2000 kg / Hour Date Fruit Juice Processing Line Fruit Juice Making Machine
    • 2000 kg / Hour Date Fruit Juice Processing Line Fruit Juice Making Machine
    • 2000 kg / Hour Date Fruit Juice Processing Line Fruit Juice Making Machine
    • 2000 kg / Hour Date Fruit Juice Processing Line Fruit Juice Making Machine
  • 2000 kg / Hour Date Fruit Juice Processing Line Fruit Juice Making Machine

    Product Details:

    Place of Origin: China
    Brand Name: Shanghai Beyond
    Certification: ISO9001/CE/SGS
    Model Number: BY-FJ

    Payment & Shipping Terms:

    Minimum Order Quantity: 1set
    Price: negotiable
    Packaging Details: exporting standard package
    Delivery Time: 65-110 working days upon receipt of payment and confirmed the drawings
    Supply Ability: 30sets/year
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    Detailed Product Description
    Capacity: 2T/D – 20T/D End Product Package: Pre-pak Pouch, Plastic Bag, Gable Top Bag, Plastic Cup, Plastic Bottle, Glass Bottle, Sanitary Can Etc.
    Raw Material: Seabuckthorn Juice/pulp End Product: Date Juice, Date Liquid Sugar, Date Honey, Date Syrup
    Shelf Life: 6months-12months Production Line Efficiency: 85-90%
    Fresh Date Brix: 10-15brix(for Fresh Juice) Final Product Brix: 60 Brix

    2000kg per hour arabic date or chinese date juice and pulp processing line with evaporator

     

    For the palm date processing line, we usually process the dry date with adding 5 times of water for pre-cooking.

     

    And the whole process will be like this:

     

    dry date washing-->sorting--> pre-cooking--> pulping and destoning--> juice storage--> juice mesh filtering--> juice micro filtering--> pasteurizing--> sterilizing-->filling.

     

     

    Specifications:

    Brand Name: Shanghai Beyond
    Model Number: BY-SJP
    Capacity 2-50T/H
    Raw material

    Big size or small size date 

    (with fruit sticks or without)

    End product NFC fresh juice, concentrated juice, date  clear juice, date  pulp
    Juice yield ≥ 90%
    Final product brix 10-15brix(for fresh juice)
    Package for end product Aseptic large bag in drum/ glass bottle/PET bottle, Roof type carton box/ brick shape carton
    Certification: ISO9001/CE/SGS
    Main material for machines SUS304 or SUS316
    Place of Origin: China
    Manufacturer history More than 10years
    Voltage 380V 50Hz/110V 60hz/415V 50Hz
    Power consumption(Kw) energy saving type, about 100-500kw,
    Operator needed About 6-20persons
    Cooling water consumption About 80-300M3
    Steam consumption About 300-5000T/H,
    Factory space needed About 500-5000Sqm
    Warranty 12 months after commissioning
    After sales service Engineers available to service machinery overseas

     

     

    Part 1. Basic technical parameters of this project

     

    1. Product infeed capacity:1000kg /H palm date Processing Line.

    2. Processing line type: Palm date juice and date syrup production line

    3. Raw material: dry palm date

    4. Filling machine: plastic bottle: as to clients’ need

     

    Flow No. Name Main technical parameter Unit Qty
    A: Palm date washing system    
    A-1 Rollarounds metering conveyor Material: SUS 304 support, roller elevator, adjustalble evevating speed, machine size: 2000mmL*600mm W Unit 1
    A-2 Bubble cleaning elevator Material:SUS304 machine support, fruit washing pool, stainless steel baffle plates (the baffles are all with holes) are all made of SUS304, elevatoring speed is manually adjustable, with spray cleaning, the sloping bottom, hand hole, an overflow port, discharging port, the size is about: L*W*H=2500mm×1000mm×1200mm, the diameter of the baffle is: 3000mm×600mm Unit 1
    A-3 Mesh Belt sorter Material: SUS 304 support, food grade conveyor belt, working speed manually adjustable , with the stainless steel sorting table, machine size: 2000mm*1000mm Unit 1
    A-4 Bubble cleaning elevator SUS304 machine support, fruit washing pool, stainless steel baffle plates (the baffles are all with holes) are all made of SUS304, elevatoring speed is manually adjustable, with spray cleaning, the sloping bottom, hand hole, an overflow port, discharging port, the size is about: L*W*H=3000mm×1000mm×1200mm, the diameter of the baffle is: 5000mm×600mm Unit 1
      Subtotal A:      
    B: Pulping system      
    B-1 Sprial pre-boiler Material: SUS 304, U-shape tank, thermal insulation, with dimple pad , top open cover, easy to clean, and the boiling time is frequency adjustable( no less than 20min). capacity designed as to dry date. Unit 1
    B-2 Temperature control system Spirax Sarce pressure reducing trap valve, German temperature testing system, Burkert angle seat valve, domestic famouse brand stop valve, filter and pressure gauge etc. Set 1
    B-3 Stone washer SUS304 support, with ABB motor Unit 1
    B4 Screw conveyor for waste SUS304, the diameter is 200mm, and the length is about 5000mm Unit 1
    B-5 Buffer tank SUS304, double layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital thermometer. With CIP cleaning balls, inlets for pure water and material Unit 2
    B-6 Screw pump The material contact parts are all made of food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulation Unit 2
    B-7 Double stage pulping machine Main material for equipment is SUS304 stainless steel, material for frame support is SUS304 stainless steel rectangular steel, first step speed is 960r/min, mesh is 1.5mm, second step speed is 1200r/min, mesh is 0.8mm, variable frequency adjustable Unit 1
    B-8 Tubular cooler SUS304, one section, using tower water for cooling, and the difference of the material temperature is 70-50℃ Unit 1
    B-9 Pulping platform Carbon steel support, anti slip stainless steel checkered plate, steps, guard bar, central drainage,L*W*H=8000mm×3000mm×2000mm Unit 1
      Subtotal B:      
    C: Enzyme system      
    C-1 Enzyme adding system The whole system include: Enzyme dissolving tank (SUS304, single layer, 100L, half open cover, Enzyme tank, paddle agitator), dosing pump (0-100L/H, stepless adjustable, 6 Bar), and with 2 prinkler heads 1/2''
    Set
    1
    C-2 Enzymolysis tank SUS304, PU insullation, airtight manhole, cone type cover, CIP cleaning balls on the top, digital thermometer, glass liquid level gauge, adjustable feet, breathing valve, off-center vertical agitator, and tie rod valveat the bottom Unit 4
    C-3 Centrifugal pump SUS304, lift 24m, machinery seal Unit 1
    C-4 Enzyme platform SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage, L*W*H: 9000mm×800mm×2500mm Set 1
      Subtotal C:      
    D: First stage filtering and pasteurization system    
    D-1 Vacuum drum filter Main material SUS304, with drum filter, with vacuum system, stainless steel collection vat for filter liquid, with waste slicker, screw waste conveyor, stainless steel operating platform, and electric control cabinet Set 1
    D-2 Centrifugal pump SUS304, lift 24m, machinery seal Unit 2
    D-3 Storage tank SUS304, PU insullation, airtight manhole, cone type cover, CIP cleaning balls on the top, digital thermometer, glass liquid level gauge, adjustable feet, breathing valve, off-center vertical agitator, and tie rod valve at the bottom Unit 1
    D-4 Pasteurizer Tubular type, LOGO temperature auto control, mateial inlet temperature: 40-50degree, sterilizing temperature: 85-95degre, holding time 15 seconds, material outlet temperauter 45-55degree, with self CIP cleaning uint Unit 1
      Subtotal D:      
    E:Clarification system      
    E-1 Circulation tank SUS304, PU insullation, airtight manhole, cone type cover, CIP cleaning balls on the top, digital thermometer, glass liquid level gauge, adjustable feet, breathing valve, off-center vertical agitator, and tie rod valve at the bottom Unit 1
    E-2 Centrifugal pump SUS304, lift 24m, machinery seal Unit 3
    E-3 Cleaning water tank SUS304, PU insullation, airtight manhole, cone type cover, ladders, digital thermometer, glass liquid level gauge, over flow vent, adjustable feet and tie rodvalve at the bottom, with coil pipe heating device inside Unit 1
    E-4 Horizontal spiral separator Automatic deslagging, with the starting control cabinet, main and auxiliary motor are variable frequency adjustable Set 1
    E-5 Screw conveyor for waste SUS304, the diameter is 200mm, and the length is about 5000mm Unit 1
    E-6 Buffer tank SUS304, single layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital thermometer, CIP cleaning balls and pure water and products inlets Unit 1
    E-7 Ultra filter SUS304, with cleaning equipments, fully-automatic control, the main control parts all adopts international brand, with feeding pump;
    Inlet material brix: 12-15brix, filtering area: around 210sqm, operating temperature: 45-54degree, normal working pressure: inlet pressure:5 bar, outlet 1 bar. membrane filtering speed: about 2.8m/s
    Unit 1
    E-8 Platform for separator

    SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage,

    Machine size: L*W*H=5000mm×2500mm×2000mm

    Unit 1
      Subtotal E:      
    F. De-coloration system      
    F-1 Temporary storage tank SUS304, use PU as insullation, airtight manhole, cone type cover, CIP cleaning balls on the top, digital thermometer, glass liquid level guage, adjustable feet, breathing valve, and tie rod valve at the bottom Unit 1
    F-2 Centrifugal pump SUS304, lift 36m, machinery seal Unit 1
    F-3 Resin regeneration tank SUS 316L, double layer thermal insulation, cone type cover, off-center vertical agitator, breathing valve, digital temperature meter, steam coil pipe heating. manual temperaure control, glass liquid level guage Unit 1
    F-4 Acid dissolving tank SUS 316L, single layer, cone type cover, off-center vertical agitator, breathing valve, digital temperature meter, glass liquid level guage Set 1
    F-5 Alkaline Recovery Tank SUS 316L, single layer, cone type vover, breathing valve, digital temometer, glass liquid level guage Unit 1
    F-6 Centrifugal pump SUS304, lift 36m, machinery seal Unit 1
    F-7 Resin decoloraton unit Material; SUS 304, 2 sets of 6m³ resin tank, easy to load materiall and unload material, the resin can be recoveable , and the resin to be confirmed after the experient by clients Unit 1
    F-8 Duplex filter SUS 304 stainless steel, mesh size: 200m, nylon filter bag, duplex type Set 1
    F-9 Operating platform Operating platform for resin system Unit 1
      Subtotal F:      
    G: Concentrate system      
    G-1 Storage tank SUS304, PU insullation, airtight manhole, cone type cover, CIP cleaning balls on the top , digital thermometer, glass liquid level guage, adjustable feet, breathing valve, and tie rod valve at the bottom Unit 1
    G-2 Centrifugal pump SUS304, lift 24m, machinery seal Unit 1
    G-3 Triple effect falling film concentrator Product contact: SUS 304, evaporation self control, brix/temperature are all fully controlled, falling film evaporator, downstream Set 1
    G-4 Paper filtration Plate precision filtration, 0.5um; SUS 304 plate material, paper filtration Unit 1
    G-5 Tubular cooler SUS304, one section, using tower water for cooling, and the temperature difference of the product is 60-40℃ Unit 1
    G-6 Storage tank SUS304, three layers, with dimple jacket, PU insullation, airtight manhole, cone type cover, CIP cleaning balls on the top , digital thermometer, glass to show the level, adjustable feet, breathing valve, off-center vertical agitator, and tie rod valve at the bottom Unit 1
    G-7 Rotary pump The material contact part is SUS304, 0.6MPa, speed adjustable by hand wheel Unit 1
    G-8 Operating platform

    SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage,

    Machine size: L*W*H=5000mm×800mm×2000mm

    Unit 1
      Subtotal G:      
    H:Sterilizing and filling system    
    H-1 Tube-in-tube sterilizer Adopt the full automatic Simens PLC control,sterilizing temperature 105℃, 60s, material outlet temperature 30 ℃, UK Spirax Sarco steam control system, with CIP cleaning unit Unit 1
    H-2 Degas unit Automatic control, SUS304, with the degassing tank, vacuum pump, and material pump, also the aroma recovery unit;Labom Differential pressure sensor control level Unit 1
    H-3 Bottle filling machine   Set 1

     

    2000 kg / Hour Date Fruit Juice Processing Line Fruit Juice Making Machine2000 kg / Hour Date Fruit Juice Processing Line Fruit Juice Making Machine2000 kg / Hour Date Fruit Juice Processing Line Fruit Juice Making Machine2000 kg / Hour Date Fruit Juice Processing Line Fruit Juice Making Machine2000 kg / Hour Date Fruit Juice Processing Line Fruit Juice Making Machine

     

    Contact Details
    Shanghai Beyond Machinery Co., Ltd

    Contact Person: Fanny Zhu

    Tel: +8615900991757

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