Tender Coconut Water Processing Plant 150 KW Automatic Machine Industrial

Coconut water processing machine automatic industrial tender coconut water processing plant

Tender coconut water is a natural source of electrolytes, minerals, vitamins, complex carbohydrates, amino acids and other nutrients. The natural carbohydrate content is between 4-5% of the liquid solution. This makes coconut water especially suitable for the booming sports drink market. Calories per 100 grams is 17.4.

The main chemical constituents of coconut water are sugars and minerals, and the minor ones are fats and nitrogenous substances.
carbohydrate.

Tender coconut water contains most minerals such as potassium, sodium, calcium, phosphorus, iron, copper, sulfur and chlorides. Of the minerals, more than half is potassium, and its concentration is significantly affected by potassium fertilizers. Tender coconut water rich in potassium and other minerals.

Application Scope:

Coconut water is a cool drink. Its sodium and potassium content makes it an ideal tonic drink. In healthy, undamaged coconuts, water is even sterile.

Coconut water is a cool drink. Its sodium and potassium content makes it an ideal tonic drink. In healthy, undamaged coconuts, water is even sterile. After the fresh coconut is shelled, use a needle to prick a hole in the coconut to extract coconut water. After extraction, filter the coconut water. Double cloth filter can be used for filtration. This is especially important for mature coconut water, because the dry shell fiber and dirt in mature nut shell can easily enter the coconut water during the extraction process. After filtration, coconut water cools rapidly to delay any deterioration reaction. It is then sent for separation, homogenization, degassing, subsequent pasteurization and aseptic packaging.
If coconut water is extracted far away from the aseptic packaging site, the filtered coconut water can be put into food grade plastic bags, quickly cooled and transported to the downstream for processing. The water content of single strength coconut is 92%~95%, and the soluble solid is about 12 brix.

Concentrated coconut water: the Brix of concentrated coconut water is about 60-65, and the water content is about 35%-40%. Fresh coconut water is extracted, filtered and cooled to 4 ℃ and then put into a double-layer incubator. Then the low-temperature coconut water was pre pasteurized and separated. Then, enter the multi effect evaporation phase to increase the ° Brix level. Typically, the product is concentrated to 60-65 ° Brix and then packed in 200 kg plastic bags for bulk transportation under ambient conditions. It is recommended that concentrated coconut water be stored below zero for 2 years.

Beyond produces machines and complete sets of equipment for processing coconut milk, coconut cream and coconut water.

Coconut milk and cream are made from 10-13 month old mature coconut whose nuts are hard and thick.
Coconut milk / Cream: coconut milk and cream are made from 10-13 month old mature coconuts with hard and thick nuts. They are natural oil in water lotion extracted from mature coconut kernels. The difference between coconut milk and cream is the fat content. The fat content of coconut milk is 5%-20%, while the fat content of coconut cream is 20%-50%. In order to extract coconut milk for industrial production, mature coconuts must be shelled and peeled. The corn kernels are then fed to industrial scale shredders and grinders. Next, the ground coconut kernel enters a series of spiral Juicers to extract coconut milk. The remaining nuts after the first press are mixed with water before the second press to improve the extraction rate. After extraction, coconut milk is filtered through a vibrating screen to remove a large amount of pollutants. It can then be normalized to a predetermined fat level and mixed with other ingredients. Finally, coconut milk is homogenized, degassed, pasteurized, and then aseptically packed into sterile bags or small packages, such as bottles or tin cans.

Coconut oil is one of the main products traditionally extracted from coconut kernel. It is a mixture of compounds called triglycerides, which are compounds made of fatty acids and glycerol. Coconut oil is rich in saturated fatty acids and low in unsaturated fatty acids. The carbon atom chain of different fatty acids in coconut is C6-C18.

Coconut oil: coconut oil is one of the main products traditionally extracted from coconut kernel. Coconut oil processing methods or technologies can be divided into two categories according to the used coconut kernel or fresh coconut kernel. The oil extraction technology using coconut oil as raw material is usually called dry process. The method using fresh coconut as raw material is generally called fresh wet method or fresh dry method.

Production technology of modern technology super high temperature pasteurized coconut milk
UHT Technology (ultra high temperature) is a high temperature liquid process (140-144 ° C) that lasts for 4 seconds and then cools. UHT technology can conduct ultra-high temperature treatment and ultra fast cooling to kill harmful bacteria while retaining the maximum nutrition and natural flavor of coconut milk.

Detailed steps of coconut milk and coconut production process:
Coconut (organic / non organic) → fiber and water
The coconut water will be put into the receiving tank → the first filter to remove the residue → the coconut water passing through the filtration process will be cooled at a temperature lower than 4oC
Centrifugal mixing → absolute pasting → continue cooling at a temperature lower than 4 ℃ → start mixing coconut milk through cans / mixing cans
Filter mixture 2 → direct sterilization with UHT technology → cool the mixture → transfer through sterile tank
Sterilization → lid, can → finish: coconut milk

Equipment Features

1. Wide range of raw fruits are available, this line is applicable for all kinds of hard seed fruits with pulp, such as peach, apricot, plum etc;

2. Flexible configuration to make this line, according to different requirements of the end products, some exact equipments with different functions are flexible chosen, for example: enzymolysis, evaporation etc

3. According to different investment and product structure prefered, client can require average, middle level or high level processing equipments.

4. End product with pure flavor, bright colour, and high juice output percentage;

5. Whole line with features as high level automatically, low labour intensity, easy operation, safe function and low operation cost.

6. Whole line adopt sanitary design, can clean thoroughly, with high level sanitation

Suitable for all kinds of coconut to produce coconut water, coconut milk, juice with coconut ,coconut powder and etc. This processing line is combined with peeler, pulverizer, screw separator, filtration, disc centrifugal separator, blending system, degasser, homogenizer, sterilizer, filler, flusher, autoclave, ink coder and etc. With advanced design philosophy, high degree of automation; Main equipments are all made of high quality food grade stainless steel, accords with the hygienic requirements of food processing.

* Produce coconut water, coconut milk, coconut juice and etc

* Capacity ranges from 500kg/h to 20t/h,designed by the customer's needs

* Configuration is flexible, according the requirement of client to prepare the suitable machine

* With aseptic filler and hot filler

* Modular design, which can combine different processing technique

* High automatic degree, labor-saving

* Equipped with CIP to make clean easy

* Material contacted with production is SUS304 stainless steel, fully meets the food hygiene safety requirements

PARAMETER

Cleaning system of coconut processing line

All equipment of the coconut processing line is designed according to international food grade requirements and is completely cleaned by using integrated cleaning procedures and systems or centralized fully automatic CIP system. This advanced integrated cleaning system can clean the equipment of the whole processing line and quickly restore it to the state of initial preparation for production.

Service flow chart