• Shanghai Beyond Machinery Co., Ltd
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  • Shanghai Beyond Machinery Co., Ltd
    Director Gerelkhuu of Mongolia
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Contact Person : Caroline Wang
Phone Number : +86-13918793199

Small Scale Milk Powder Processing Plant UHT 200 - 4000T/H

Place of Origin CHINA
Brand Name BEYOND
Certification ISO 9001/SGS/CE/TUV
Model Number BY-UT
Minimum Order Quantity 1SET
Price 100000USD-800000USD/set
Packaging Details export standard packing, worthy for long distance sea shipping
Delivery Time 80-100days upon the recipt of downpayment and confirmation of drawings
Payment Terms T/T, L/C, west union
Supply Ability 20 sets per month

Contact me for free samples and coupons.

Whatsapp:0086 18588475571

Wechat: 0086 18588475571

Skype: sales10@aixton.com

If you have any concern, we provide 24-hour online help.

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Product Details
Material SUS 304or SUS316 Voltage 380V 50Hz/110V 60hz/415V 50Hz
Filling Temperature 20~30 ℃ Capacity 5-200TPD
Certification ISO9001/CE/SGS Warranty 12 Months After Commissioning
After Sales Service Engineers Available To Service Machinery Overseas Manufacturer History About 200-4000T/H,
Product Name Milk Powder Plant For Sale
High Light

UHT Processing Milk Powder Plant

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4000T/H Milk Powder Processing Plant

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SUS304 Milk Powder Processing Plant

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Product Description

Milk powder plant for sale small scale milk powder plant powder milk processing plant

 

Small Scale Milk Powder Processing Plant UHT 200 - 4000T/H 0

 

The milk powder production line can mechanically produce milk powder, which is a processed dairy product that evaporates milk to dry under controlled conditions. In addition to reducing weight and volume, drying also extends the shelf life of milk. The initial solids content of milk is between 7.5% and 12%, and the final solids content is between 96% and 97.5% after drying.

 


This is achieved by:

Multistage evaporator

Secondary/tertiary dryer

 

Process of milk powder production line

The combination of multi effect evaporator, spray dryer and fine particle recycling system, as well as the use of "vibrating fluidized bed dryer", produces powders with very high solubility, called instant powders.

 

 

Small Scale Milk Powder Processing Plant UHT 200 - 4000T/H 1

The milk powder production line also provides a lecithin system integrated with the milk powder factory to produce whole milk powder. The system is used to produce high-quality whole milk powder. The milk powder production line ensures to provide the most energy-saving factory and produce the highest quality instant powder.

 

Products of milk powder production line

Skim milk powder, whole milk powder, baby food, dairy whitening agent.

 

Features of milk powder production line

The production process of milk powder and infant formula requires a lot of detailed technology. From milk, sometimes even reconstituted, the dry final product is made in the form of powder. For value-added products such as infant formula, it is important to add ingredients.

 

Beyond Machinery provides value-added solutions for most production steps, which have one or more of the following advantages.

 

1) Better quality

The main reason is that the processing time is shorter and the processing temperature is lower

2) Reduce energy use

Recover energy as much as possible due to good engineering principles

3) Reduce investment

Our design is based on extensive experience in this field. Therefore, we only invest in absolutely needed equipment. If possible, we combine the ergonomic design of production steps and maintenance tasks. Our design engineers have many years of factory operation experience. We design a factory suitable for all capabilities. Design the milk receiving plant with minimal capital expenditure. We prefer to provide one unloading system for the two unloading areas to optimize the utilization of equipment.

 

Operation process of milk powder production line

Truck 1 arrives at the first station, connects and performs quality control.

Next, truck 1 will begin unloading milk.

 

During this period, truck 2 comes to the second compartment and starts to prepare the hoses and perform quality control.

 

When truck 1 finishes unloading milk,

Truck 2 will automatically begin unloading.

 

Truck 1 removes the hose in order to make room for a new truck.

We design the unloading time to be less than or equal to the combined connection and check time.

For more information about the organizer function, please visit the dedicated efficient milk receiving page.

 

We provide an energy-saving solution from raw milk storage to pre evaporation (including pre evaporation).

Milk clarification

Heat treatment (low, medium and high heat)

Integrated pasteurization

Product pre concentration

Cooling of pre concentrate, condensate and cream

 

These 5 processes are further optimized to use less energy. This is mainly possible because we maximize the reuse of energy stored in the product. If the raw milk temperature is lower than 5 ° C, we do not need any chilled water for normal operation.

 

Benyou Machinery has designed a high concentration device for the dairy product production line, which has an integrated feeding and recovery system. This design principle ensures high energy recovery and minimum production loss.

 

Small Scale Milk Powder Processing Plant UHT 200 - 4000T/H 2

Features and advantages:

1. Processing capacity can be ranged from 1T/Day to 100T/Day.

2. High standard design, manufacture and project installation requirements, which guarantee the first-class finish products in the dairy processing line.

3. PLC control the whole production line, saving labor force and facilitate production management.

4. Full-auto CIP cleaning, to ensure whole production line equipments meet food sanitary safety requirements.

5. Whole line with features as high level automatic, low labour intensity, easy operation, safe function and low operation cost.

6. Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.

 

 

 

 

 

Equipment list and technical details:

Flow No. Name Size Main technology parameter Unit QTY
A Milk collection and storage unit
A-1 chiling tank V=3000L SUS304 stainless steel,dimple pad jacket,attached with compressor, temperature automatic control, sealed manhole, breath valve, CIP spray ball, entire frame support pcs 2
A-2 milk transport tank V=5000L SUS304 stainless steel, PU insulation, devided to 2 chambers, saddel type legs, with two manholes, spray balls, product outlet etc pcs 1
A-3 loadometer   maximum weighing 15T PCS 1
A-4 Milk pump 10T/H SUS304 stainless steel, pump lift is 24 meters, mechanical seal Set 1
A-5 Twin piping filter 5T/H SUS304 stainless steel, two pipes, stainless steal filter element 100 mesh Set 1
A-6 Milk cooling tank 3000L
SUS304 stainless steel,dimple pad jacket,equipped with compressor,temperature automatic control,sealed manhole, breath valve, CIP spray ball, entire frame support
Set 2
A-7 Milk pump 3T/H SUS304 stainless steel, pump lift is 24 meters, mechanical seal Set 1
A-8 Milk pump 10T/H SUS304 stainless steel, pump lift is 24 meters, mechanical seal Set 1
A-9 powder and liquid mixer 10T/h SUS304,horizontal type set 1
B pasteurizing unit
B-1
plate pasteurizer
1T/H SUS304 stainless steel, plate type, product inlet temperature 5℃, cream separator temperature 55℃,homogenizer temperature 65℃, pasteurization temperature 72-95℃,15S,output temperature 5℃,semi-automatic control Set 1
B-2 High pressure homogenizer 1T/H 25MPa, including starting cabinet PCS 1
B-3 buffer storage tank 2000L material is SUS304,insulation,with decentration agitator,conical head,sealed manhole,breather vent,simple valve,digital show thermometer,plate anti vortex,adjustable legs PCS 1
B-4 Milk pump 3T/H SUS304 stainless steel, pump lift is 24 meters, mechanical seal Set 1
C Sterilization & Filling unit
C-1 Tubular sterilizer 1-1.25T/H SUS304 stainless steel, aseptic tye, tubular type, inlet temperature 5℃, sterilization parameters:137℃,4S,output temperature 10-20℃,PLC automatic control Set 1
C-2 Full-automatic
vacuum degasser
1-1.25T/H Full-automatic control, SUS304 stainless steel, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, flow control is frequency converted type, working together with sterilizer, with condensing device PCS 1
C-3 High pressure homogenizer 1-1.25T/H
25MPa, including starting cabinet, frequency conversion control
PCS 1
C-4 Aseptic pouch filling machine   one head,4500pcs/hour, 250ml/pcs PCS 1
C-5 belt conveyor   material SUS304, length 4m PCS 1
D CIP system
D-1 Semi-automatic CIP system 3×0.8T SUS304 stainless steel, conjoined structure with single cleaning way, concentrated acid/alkali tank adding system based on US technology, temperature automatic control, 50L×2 acid/alkali concentrate tanks Set 1
D-R CIP return pump 20T/H SUS316L stainless steel, pump lift is 24 meters, mechanical seal Set 3
E ACCESSORY EQUIPMENTS
E-1 chiller   air-cooled compressor,with F22 as chilling medium, 20000Kcal, with ice water tank and ice water pump pcs 1
E-2 steam boiler Q=500Kg/h coal-burning type, steam pressure 8bar, with water treatment and dust remover pcs 1
E-3 air compressor Q=1m3/min screw type air compressor, include air storage tank, cold drier unit etc pcs 1
E-4 RO water treatment system 2T/h including sand filter, carbon filter, ion exchange,one stage RO system, automatic control SET 1
E-5 water tank 5000L SUS304, single layer SET 2
F Installation part
F-1 Stainless steel piping system   Including CIP system and all product pipe line of whole preparation unit up to filling part, SMS standard, ¢63, ¢51, ¢38 Set 1
F-2 Power piping system   Power pipe line of whole preparation stage till filling part, not include heat insulation Set 1
F-3 Electric controling box  
Control all equipments of whole preparation stage up to filling part
Set 1
F-4 Electric installation material   Electric installation material of all equipments of whole preparation stage up stoped at filling part Set 1
F-5 Mounting and debugging fee  
Domestic mounting and debugging of all machines offered by Beyond (if out of China, the buyer should pay the round-air ticket fee and road cost , the food and hotel fee person per day for subsidy)
Set 1

 


 

 

 

Small Scale Milk Powder Processing Plant UHT 200 - 4000T/H 3

 

 

Small Scale Milk Powder Processing Plant UHT 200 - 4000T/H 4

Principle of milk powder production line
We preheat the pre concentrate with "cow" water and other available energy sources.
Then, we use hot water to further heat it to the evaporation temperature.
Condensed steam or "cow" water is cooled by the incoming pre concentrate.
Next, the highly concentrated substance is directly sent to the high-pressure pump related to the spray drying operation.
In the mixture tank, the mixture can be pasteurized and cooled to the batching temperature before the final secondary ingredients are added manually. The mixture is pumped through a mass flow meter to a nozzle located in the "high care drying zone".


 

 

Service flow chart

 

Small Scale Milk Powder Processing Plant UHT 200 - 4000T/H 5

Benyou Machinery focuses on the design and manufacturing of the milk powder production line. Our professional technical engineers can provide a full set of milk powder production line design solutions, customize the full set of equipment for the milk powder production line according to the actual situation of customers, ensure that the production capacity of the milk powder production line fully matches the needs of customers, and let customers get the maximum return with the least investment.

 

Small Scale Milk Powder Processing Plant UHT 200 - 4000T/H 6