Shanghai Beyond Machinery Co., Ltd.
Better Credibility & Better Quality to Change the Future!
|Place of Origin:||CHINA|
|Minimum Order Quantity:||1SET|
|Packaging Details:||export standard packing, worthy for long distance sea shipping|
|Delivery Time:||60-100days upon the recipt of downpayment and confirmation of drawings|
|Payment Terms:||T/T, L/C, west union|
|Supply Ability:||20 sets per month|
|Operators:||5-12persons||Package Type:||Plastic Pouch, Platic Bottle, Aseptic Packs|
Full automatic UHT milk, fresh milk, yoghurt Production plant with 12months warranty
Shanghai Beyond Machinery Co., Ltd, established in the year of 2005, is a manufacture specialized technology-oriented machinery. BEYOND is able to provide the turn-key projects, including the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.
Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary stainless steel tanks, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.
Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001, to ensure us to provide the good quality equipments that are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP etc.
Thank you very much for the trust of all our customers and we expect to build up good business cooperation friendship with more and more clients, and warmly welcome to your visiting to our factory!
Part 1. Basic technical parameters of this project
1. Product Variety: 250000L/H dairy production line.
2. Raw material: fresh milk(50%) and milk powder(50%)
3. Filling type: plastic pouch,1000ml/pouch;
4. End products:Pasteurized milk, milk cream, milk butter, cheese, yoghurt, condensed milk.
Main processing system:
A:Milk receiving and storaging unit;
B. Blending/Homogenizer/pasteurizer unit
C. Butter unit;
E. Sterilization & Filling unit;
H.Condensed milk production unit;
K. Installation Unit;
Production line flow chart design:25T/D DIARY PROSESSION LINE
|NO.||FLOW NO.||NAME||SIZE||MAIN TECHNOLOGY PARAMETER||UNIT||QTY|
|1||A||MILK RECEIVE AND STORAGE UNIT|
|2||A-1||electronic scale||maximum weighing 1000KG||pcs||2|
|3||A-2||milk weighing tank||V=300L||made of SUS304 stainless steal,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball||pcs||2|
|4||A-3||milk receiving tank||V=1000L||SUS304 stainless steel,single layer,CIP cleaning ball||pcs||1|
|5||A-4||milk pump||Q=10T/h||SUS304 stainless steel,pump lift 24M,mechanical seal||pcs||1|
|6||A-5||twin pipe filter||Q=10T/h||SUS304 stainless steel,two pipe,Stainless Steal Filter 100 Mesh||pcs||1|
|7||A-6||Plate cooler||Q=10T/h||SUS304 stainless steel,one stage,ice water cooling,20-4℃||pcs||1|
|8||A-7||Milk storage tank||10000L||SUS304 stainless steel,miller jacket,heat insulated,off-center vertical agitator, conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet||pcs||3|
|9||A-8||milk pump||Q=10T/h||SUS304 stainless steel,pump lift 24M,mechanical seal||pcs||2|
|12||B-1||plate pasteurizer||5T/h||SUS304 stainless steel, plate type, inlet temperature 4℃, pasteurizing temperature 85℃, holding tube 15S for milk ,outlet temperature 4℃, PID temperature auto control,include Spirax Sarco steam control system,milk balance tank, milk pump, plate heat exchanger, pipes and valves, frame and support, electrical control box etc||pcs||1|
|13||B-2||Cream separator||5T/h||three phase, automatic control||pcs||1|
|14||B-2||high pressure homogenizer||5T/h||25MPa,(starting box included)||pcs||1|
|15||B-2||Temperature holding tank||5T/h||SUS304, 300S||pcs||1|
|18||C-1||Cream storage tank||1000L||Material-contacting part is made of SUS304 stainless steel, insulation, miller jacket, top vertical mixing with scrapper, conical head, airtight manhole, breathing valve, digital thermometer, anti-eddy baffle, supporters with adjustable feet||pcs||2|
|19||Temperature control system||One piece of Spirax Sarco pressure reducing valve (DN32), 2 pieces of drain valve (DN15), 2pieces of Burkert steam angle seat valve (DN32), 1 piece of JUMO temperature sensor, China domestic brand high quality pressure gauge, thermometer, relief valve, filter, stop valve etc||pcs||1|
|20||C-2||Milk pump||5T/H||Material-contacting part is made of SUS304 stainless steel, pump lift is 24 meters, mechanical seal||pcs||1|
|21||C-3||Butter Churner||1000L||SUS 304, stainless steel electric cabinet, motor speed controlled by frequency, spray cooling, with transparent protective cover||pcs||2|
|24||D-1||cheese vat||1500L||SUS304, honeycomb jacket, with other attachment agitator, temperature sensor, water drainage, residue discharge outlet||pcs||1|
|25||D-2||Cheese presser||SUS304, pneumatic press,8 heads||pcs||1|
|27||E||Sterilization & Filling unit|
|28||E-1||Tubular sterilizer||1.5T/H||SUS304 stainless steel, aseptic tye, tubular type , inlet teperature: 5 ℃, sterilizing temperture and holding time: 137℃,5S,output temperature 30℃,PLC automatic control||pcs||1|
|29||E-2||Full-automatic vacuum degasser||1.5T/H||Full-automatic control, SUS304 stainless steel, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64～-0.85Kpa, flow control is frequency converted type, working together with sterilizer, with condensing device||pcs||1|
|30||E-3||High pressure homogenizer||1.5T/H||25MPa, including starting cabinet, frequency conversion control||pcs||1|
|31||E-4||Aseptic Pouch filling machine||pcs||1|
|34||F-1||blending tank||2000L||material is SUS304,insulation,with decentration agitator,conical head,sealed manhole,breather valve, sample valve, digital thermometer, anti vortex plate,adjustable legs||pcs||2|
|35||F-2||milk pump||5T/h||material is SUS304,pump lift is 24 meters,machinical sealing||pcs||1|
|36||F-3||milk pump||5T/h||material is SUS304,pump lift is 24 meters,machinical sealing||pcs||1|
|37||F-4||Plate heater union||5T/h||Smaterial is SUS304,one section,heating with hot water,△T1=50℃,automatic temperature control, with hot water barrel and hot water pump||pcs||1|
|38||F-5||Powder & water mixer||5T/h||material is SUS304, machinical sealing||pcs||1|
|39||F-6||double pipe filters||5T/h||material is SUS304,double pipe,stainless steel filter 100 meshes||pcs||1|
|42||G-1||fermentation tank||2500L||SUS304 stainless steel,heat insulated,miller jacketed,top center vertical agitator,conical head,airtight manhole, breather valve,digital display thermometer, anti vortex plate,supporters with adjustable feet||pcs||2|
|43||G-2||Ripening tank||2500L||SUS304 stainless steel,heat insulated, miller jacketed,top center vertical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti vortex plate,supporters with adjustable feet||pcs||1|
|44||G-3||Rotor pump||5T/H||SUS304 stainless steel,mechanical seal,outlet pressure 0.6MPa,||pcs||1|
|45||G-4||Plate cooler||5T/H||SUS304 stainless steel,one stage,Large gap, ice water cooling,43-20℃||pcs||1|
|46||G-5||higher level platform||SUS304,size: 9000*3000*2000mm||pcs||1|
|48||H||Condensed milk production unit|
|49||H-1||vacuum evaporator||1000L||material is SUS304, water evaporation capacity is 1000L/H,coil pipes inside for heating,automatic temperature control, with water jet vacuum device and circulation pump||pcs||1|
|50||H-2||Rotor pump||1T/h||material is SUS304, outlet pressure is 0.6MPa||pcs||1|
|53||I-1||High position tank||V=1000L||SUS304 stainless steel,heat insulated,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet||pcs||2|
|54||I-2||manual cans feeding worktable||made of SUS304 material||pcs||1|
|55||can filling and sealing machine||SUS304,4000can/H, 200ml/can,Uv sterilizer,automatic cap loading,automatic filling,automatic sealing||pcs||1|
|56||can conveyer belt||SUS304, (including power head)||M||25|
|58||manual carton packing worktable||SUS304,2000*1000*800mm||pcs||1|
|59||I-3||Plastic cup filling machine||filling speed: 6000 b/h,filling volume: 250ml/b||pcs||1|
|60||I-4||Plastic bottle filling machine||filling speed: 6000 b/h,filling volume:250ml/b||pcs||1|
|61||I-5||high level platform||SUS304,4500*3000*2000mm||pcs||1|
|62||I-6||Retort system||material: SUS304||pcs||1|
|65||J||CIP system||4*2000L||Four tanks, double circulation, Semi-auto CIP, double layers insulation tank, tank material SUS304 stainless steel,acid&alkali tank with stirrer, high&Low liquid level alarm system, Spirax Sarco temperature auto control, JUMO temperature sensor, Shanghai YUAN brand progress pump 1 pieces, 20T/H, pumping lift 36M,300L concentrated acid & alkali tank which material is SUS316L , The USA imported pneumatic diaphragm pump two pieces.||pcs||1|
|66||R||return pump||Q=20T/h||SUS316L stainless steel,pump lift 24M,Mechanical Seal||pcs||6|
|68||total equipment price|
|70||K-1||stainless steel piping system||including CIP systemand all product pipe line ,SMS standard,￠63,￠51,￠38||set||1|
|71||K-2||power piping system||power pipe line ,without heat insulation||set||1|
|72||K-3||electric controlling box||control box of all equipments,customer connect the electic cable to the electric controlling box of Beyond company||set||1|
|73||K-4||electric installation material||electric installation material of all equipments||set||1|
|74||K-5||installation and commissioning cost||domestic mounting and debugging of all machines offered by Beyond, buyer supply installatin tools and consumable items||set||1|
|75||K-6||travel expense||if out of china,the buyer should take charge of the traffic fee and also the room and board,and subsidy per person per day for )||set||1|
|76||K-7||domestic freight and incidental cost||TO SHANGHAI PORT||set||1|
|77||K-8||export package cost||carbon steel frame or wood case||set||1|
*Terms of Payment: 40% TT as down payment, the balance before loading,
or 100%L/C at sight against shipping documents ;
120 days after receive TT deposit or formal 100% L/C, upon approval on technical drawings and specifications by client.
*Duration of Guarantee:
1. within 12 months since the installation and commissioning of equipment are finished, If the defects of equipment and spare parts result from the seller, the seller will supply spare parts and maintenance by free of charge. If the defects result from the buyer’s improper use of equipment, seller will charge the cost of maintenance and spare parts.
2. After 12 months since the installation finished, if the equipment and spare parts are defected, the seller will charge the cost of maintenance and spare parts.
3. If Buyer request Seller and engineer to Buyer's factory, buyer should supply seller’s workers the round trip air tickets and subsidary for each worker per day. And the local traffic, accommodation and lodging fees should also be available.
1. 50-60 days for installation and commissioning.
2. BEYOND CO., provide installation, commissioning of all equipment supplied by BEYOND CO., as stated in the quotations.