• Shanghai Beyond Machinery Co., Ltd
    Erik Steen Hansen of Denmark
    I am the person, who has done the trials/production using the Pineapple crusher. So far the crusher has worked very well!
  • Director Gerelkhuu of Mongolia
    You are always welcome. Glad to work with your company and employees.
Contact Person : Caroline Wang
Phone Number : +86-13918793199

High Efficiency easy Operation dates processing line for jujube and Hawthorn Fruits

Place of Origin China
Brand Name Shanghai Beyond
Certification ISO9001/CE/SGS
Model Number BY-OL
Minimum Order Quantity One set/one line
Price Negotiation
Packaging Details PE film wrapping, or carbon steel frame packing, or wooden case packing as to clients’ requirement
Delivery Time 60-100 working days upon receipt of payment and confirmed the drawings
Supply Ability 50 Sets Per Season
Product Details
Capacity 2-50T/H Raw Material Jujube, Hawthorn , Dates
Warranty 12 Months After Commissioning Final Product Brix Juice
Operator Needed About 6-20persons End Product Juice
Application Food Voltage 220V/380V
Applicable Industries Food & Beverage Factory
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Product Description

High Efficiency easy Operation dates processing line for jujube and Hawthorn Fruits

 

High Efficiency easy Operation dates processing line for jujube and Hawthorn Fruits 0

 

Shanghai Benyou Machinery Co., Ltd. is specialized in deep processing production line of jujube and hawthorn. From project design, equipment manufacturing to installation and commissioning and personnel training, we provide complete turnkey project for customers. The jujube and hawthorn processing production line of Shanghai Benyou Machinery Co., Ltd. has two mature processes of extraction and beating, which can meet the different processing requirements of jujube and hawthorn. The continuous precooking and vacuum extraction technology independently developed by our company is at the leading level at home and abroad, and has been well received by customers.

High Efficiency easy Operation dates processing line for jujube and Hawthorn Fruits 1

Configuration features:
1. Wide range of raw materials, this production line is suitable for the fruit similar to jujube and hawthorn, dry jujube and fresh jujube;
2. The production line has two processes: extraction and beating;
3. According to different investment amount and product positioning of customers, customers can configure ordinary, middle end or high-end products according to their own requirements;
4. The final product has pure flavor, bright color and high comprehensive utilization rate of raw materials;
5.The whole line has high degree of automation, low labor intensity, simple operation, reliable performance and low operation cost;
6. The whole production line adopts sanitary design, with thorough cleaning and high hygiene level.

Technical parameter:
All kinds of raw materials: hawthorn, jujube
Final products: NFC, concentrated juice, clear juice, turbid juice, jujube juice, hawthorn juice, preserved fruit, etc
Capacity: 20 t / D - 400 t / D
Fruit juice yield: ≥ 90%
Solid content: 7 ~ 11brix

Product packaging: aseptic big bag / glass bottle / PET bottle / roof bag / Tetra Pak, etc

High Efficiency easy Operation dates processing line for jujube and Hawthorn Fruits 2

High Efficiency easy Operation dates processing line for jujube and Hawthorn Fruits 3

Jujube juice extracting system

The jujube extracting process is the core processing in the jujube juice and syrup prcessing line,it mainly includes two steps:hot water extrction and adding enzyme preparation for enzymolysys.The jujube juice yield rate is 55%-60% with these two methods applied.
Hot water extraction: This process is carried out in the SUS304 extraction tank,the jujube pulp and 70°C hot water ratio are 1:3 in the extraction tank,the PH is adjusted to 6.0±0.2,then start the stir to blending for 2 hours.After heating the slurry was filtered through a vibrate screen filter to remove large impurities and insoluble matters.


Enzmatic hydrolysis:Pectinase and cellulose enzyme preparations were added at the rate of 1% for each on a date pulp weight basis in the enzymatic hydrolysis tank.The mixture of date pulp,water and enzyme preparations are mixed carefully and incubated at 50±2°C for 2 hours with a continuous blending.The date juice extraction system results in a main product(date juice)and a by-product(presscake).Crude juice contains soluble and insoluble solids as well as foreign matter.


Date juice clarification system
Several technologies have been employed for clarification of date juice,such as juice pretreatment by boiling,precipitating or hydrolyzing colloids by enzyme,removing insoluble foreign matters by means of filtration or centrifugation,decolorrization using activated carboon or ion exchange,removing the minerals using chemicals or ion exchange,and removing high molecular weight compounds by foaming.The mature technology is that the jujube juice is first filtered through a plate and frame filter,and then use the ultrafiltation system to filter it twice,so that we get a clarified jujube palm juice.

Jujube syrup concentration system
After refining and filtration,jujube juice with soluble solid content of 20-25% will be obtained,which needs to be concentrated.The most common soluble solid content of jujube syrup is 75%.The falling film evaporator is applied to cocentrated the date juice to jujube syrup.

Jujube syrup filling machine
The jujube syrup after concentration,then cooled down to 30°C,and filling into the bottles or metal cans.As the syrup does not pasteurize,to extend the shelf life,the vacuum filling machine is suggested.

High Efficiency easy Operation dates processing line for jujube and Hawthorn Fruits 4

 

No. Flow No. Name Size Main technical parameter
1 the first stage for concentrated dates syrup(A,B,D,E system)
2 Washing & Pulping system
3 A-1 Bubble spraying washing machine 500kg/H SUS machine frame, eccentric vibration motor, spray cleaning device, air blower, stainless steel air knife, removable sieve, the water collecting pan at the bottom of the machine, concentrated drainage, size:2000*1200mm
4 A-2 Slope type spiral precooking machine 500kg/H SUS 304, U shape barrel structure, insulation, with miller jacket, top opening, easy to clean, the cooking time can be adjusted by frequency conversion( no less than 10~60mins), counting based on dry date
5   Temperature control system   Spirax Sarce pressure reducing trap valve, German temperature testing system, Burkert angle seat valve, domestic famouse brand stop valve, filter and pressure gauge etc.
6   Flowmeter 2T/H SUS304, pointer-type
7 A-3 Stone washer 2T/H SUS304 support, with ABB motor
8 A-4 Screw pump 2T/H The material contact part are all food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulation
9 A-5 Single stage pulping machine 2T/H SUS304, rotary speed 960rpm,screen hole diameter 1.0mm,
10 A-6 Buffer tank 300L SUS304,double layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital temperature sensor. With CIP cleaning balls, inlets for pure water and material
11 A-7 Screw pump 2T/H The material contact part are all food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulation
12 A-8 Tubular cooler 2T/H SUS304, tubular type, tower water cooling
13 A-8 Pulping platform   carbon steel support, anti slip stainless steel checkered plate, steps, guard bar, central drainage,L*W*H=3500mm×3000mm×2000mm
         
15 B Filteration and clarification system
16 B-1 Storage tank 2000L SUS304, double layers,use PU as insullation,miller jacket, rotation speed: 36rpm. airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom
17 B-2 Centrifugal pump 3T/H SUS304, lift 24m, mechanical seal
18 B-3 Decanter 2T/H Counter-current type, drum max speed:3600 r/min
19 B-4 Receiving vat 500L SUS304, single layer, CIP spraying ball, adjustable legs
20 B-5 Centrifugal pump 3T/H SUS304, lift 24m, mechanical seal
21 B-6 Storage tank 2000L SUS304, double layers,use PU as insullation, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom
22 B-7 Centrifugal pump 5T/H SUS304, lift 36m, mechanical seal
23 B-8 Inorganic membrane Micro filter 1T/H SUS 304, Inorganic ceramic membrane filter element, filter precision1 u, with circulation pump
25 C Concentrate system
26 C-1 Storage tank 2000L SUS304, double layers,use PU as insullation, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom
27 C-2 Centrifugal pump 3T/H SUS304, lift 24m, mechanical seal
28 C-3 Double effect falling film concentrator 1.5T/H Product contact: SUS 304,evaporation control, brix/temperature are all fully controlled, falling film evaporator, downstream
29 C-4 Tubular cooler 0.5T/H SUS304, tubular type, tower water cooling, cooling temperature 30ºC in one time
30 C-5 Storage tank 2000L SUS304,three layers, with miller jacket, use PU as insullation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottom
31 C-6 Rotary pump 1T/H The material contact part is SUS304, 0.6MPa, ftrequency conversion
33 D CIP UNIT    
34 D Semi-automatic CIP system 3×1T Three tanks, single circulation, Semi-auto CIP, double layer insulation tank, tank material SUS304 stainless steel,acid&alkali tank with stirrer, high&Low liquid level alarm system, Spirax Sarco temperature auto control, JUMO temperature sensor, Shanghai YUAN brand progress pump 1 pieces, 10T/H, pumping lift 36M, ABB motor,100L concentrated acid & alkali tank which material is SUS316L , The USA imported pneumatic diaphragm pump two pieces.
37 the second stage(dates clear juice system)
38 E. Filteration and clarification system
39 E-1-2,3 Enzyme tank for clear juice 2000L SUS304, double layers,use PU as insullation,dimple jacket, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom
40 E-4 Enzyme Circulation tank V=5000L SUS304, single-layer, top offset vertical mixing 36rpm, ladder, conical head, digital thermometer, sampling valve, adjustable legs, glass tube level, climbing ladder
41 E-5 The cleaning tank V=5000L SUS304, single-layer, ladder, conical head, digital thermometer, adjustable legs, glass tube level, climbing ladder
42 E-6 Membrane filtration unit 1T/H SUS304, aperture: 0.01 μ m; with cleaning device, automatic control
43 E-7 Storage tank 2000L SUS304, double layers,use PU as insullation, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom
44 E-8 Centrifugal pump 5T/H SUS304, lift 36m, mechanical seal
45 R CIP return pump 20T/H SUS316L stainless steel, pump lift is 24 meters, mechanical seal
47 F . Dates clear juice: decoloration unit
48 F-1 Resin decolorizing tank   SUS304 material, 2m³ resin tank, it's easy to loading, unloading, resin can be regenerated, without the resin
49 F-2 Resin regeneration tank 2000L SUS316L, double insulation, taper sealing head and eccentric vertical mixing, the respiration valve, the digital display thermometer, steam coil heating, manual control temperature, glass tube liquid level meter
50 F-3 Acid tank 1000L SUS316L, single layer, taper sealing head and eccentric vertical mixing, the respiration valve, the digital display thermometer, glass tube liquid level meter
51 F-4 Alkali tank 1000L SUS316L, single layer, taper sealing head and eccentric vertical mixing, the respiration valve, the digital display thermometer, glass tube liquid level meter
52 F-5 Centrifugal pump 10T/H SUS316L, lift 36m, machinery seal
53 F-6 Operating platform   SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage,L*W*H=6000mm×1000mm×1500mm
54 F-7 Twin piping filter 2T/H SUS304 stainless steel, duplex type, Stainless Steal Filter 200 Mesh
58 G date vinegar fermetation system
59 G-1 Plate sterilizer 1T/H Full automatic control by Siemens PLC, sterilization temperature of 95 ºC, 30S, discharge temperature of 30 ºC, the British Sipaishake steam temperature control system, with its CIP cleaning system
60 G-2 Dates alcohol fermentation tank 8000L SUS304, three-layer, miller jacket, insulation, conical head, top agitator, ladder, glass tube level, digital thermometer, sampling valve, discharge valve with union.
61   Temperature sensor PT100 SUS304, 4-20mA signal output, tail length 100mm
62 G-3 Centrifugal pump 3T/H Material is SUS304 stainless steel, high quality mechanical seal, H=24m, ABB motor
63 G-4 Plate and frame filter 3T/H plate and frame filtering machine, 400mesh, SUS 304 plate frame, filtering area 10M²
64 G-5 Date vinegar fermentation tank 8000L SUS304, three-layer, miller jacket, rock-wool thermal insulation, butterfly head ,top agitator, product inlet, steam inlet, sealed manhole, ladder, glass tube level, digital thermometer, sampling valve, discharge valve with union
65   Temperature sensor PT100 SUS304, 4-20mA signal output, tail length 100mm
66   PH-instrument   4-20mA signal output
67   Dissolved oxygen detector   4-20mA signal output
68 G-6 Centrifugal pump 3T/H Material is SUS304 stainless steel, high quality mechanical seal, H=24m, ABB motor
69 G-7 Plate and frame filter 3T/H

plate and frame filtering machine, 400mesh, SUS 304 plate frame, filtering area 10M²

 

 

High Efficiency easy Operation dates processing line for jujube and Hawthorn Fruits 5