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Erik Steen Hansen of DenmarkI am the person, who has done the trials/production using the Pineapple crusher. So far the crusher has worked very well! -
Director Gerelkhuu of MongoliaYou are always welcome. Glad to work with your company and employees.
Contact Person :
Caroline Wang
Phone Number :
+86-13918793199
2TPH Tomato Paste Processing Line
| Place of Origin | SHANGHAI CHINA |
|---|---|
| Brand Name | Shanghai Beyond |
| Certification | ISO9001/CE/SGS |
| Model Number | BY-MPL |
| Minimum Order Quantity | 1 set |
| Packaging Details | PE film wrapping, or carbon steel frame packing, or wooden case packing standard export package |
| Delivery Time | 60-120 working days upon receipt of payment and confirmed the drawings |
| Payment Terms | L/C, T/T, Western Union |
| Supply Ability | 50 Sets Per Season |
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xProduct Details
| Name | Tomato Paste/Ketchup Production Line | Capacity | 2TPH-40TPH |
|---|---|---|---|
| Juice Yield | 50-75% | Fruit Input Brix | 10-20brix (fresh Fruit) |
| End Product Brix | 60~72Brix( For Concentrated ) | Voltage | 380V 50Hz/110V 60hz/415V 50Hz |
| Operator Needed | About 6-20persons | End Product | Tomato Paste/Ketchup/Sauce |
| Material | SUS304/SUS316 | Control Type | Turnkey Project |
| Supplier | Factory Direct Supply | ||
| High Light | 2TPH Tomato Paste Processing Line,380V Tomato Paste Processing Line,SUS316 Tomato Paste Processing Line |
||
Product Description
Tomato Paste/Ketchup/Sauce complete set of processing line/Turnkey Project
Shanghai beyond offers complete tomato ketchup production line, on turnkey basis to produce the following end products from tomatoes.
(1)Tomato puree from tomato processing plant;
(2)Tomato paste from tomato paste processing plant;
(3)Tomato ketchup/sauces from tomato ketchup puree plant;
(4)Tomato juices from tomato juice processing plant;
Packing lines can be offered depending upon the requirement like product in glass bottles, cans, drums, etc. Manufacturing process involves most modern technology of vacuum evaporation using forced circulation evaporators/scrapped surface evaporators. Evaporation plants are versatile in nature and can concentrate other juices also.
Production line machine composition:
A.fruit collecting and feeding;
B.tomato washing machine;
C.tomato sorting machine;
D.cold break tomato pulping machine;
E.tomato puree storage tank;
F.tubular tomato pre-heating machine ;
G.tomato refining machine;
H.tomato paste/sauce/ketchup evaporator;
I.tomato paste/ sauce/ketchup storage tank;
J.tomato paste/ sauce/ketchup sterilizer;
K.tomato paste/ sauce/ketchup aseptic filling machine.
Main process flowchart
| No. | Flow No. | Name | Size | Main Parameter |
| 1 | A | Hot-water unit | ||
| 2 | A-1 | hot-water tank | 1500L | SUS304,double layers,PU Insulation,coil pipe heating, air-tight manhole,water inlet,digital thermometer,glass level,ladder,adjustable legs |
| 3 | A-2 | water Pump | 5T/h | SUS304,pump lift 24M,machinical sealing,inner polised |
| 4 | A-3 | temperature control system | 5T/h | temperature automati control, Germany Burkert angle seat valve, Sprirax sarco steam trap |
| 5 | Subtotal A | |||
| 6 | B | Dissolving unit | ||
| 7 | B-1 | Emulsification tank | 500L | Material is SUS316, insulation, bottom fast emulsifying head,digital show thermometer, adjustable legs |
| 8 | B-2 | Centrifugal pump | 5T/h | Material is SUS316, pump lift is 36 meters,machinical sealing |
| 9 | B-3 | Double bags filters | 5T/h | Material is SUS316,duplex pipe,stainless steel filter 100 meshes |
| 10 | B-4 | Material feeding platform |
SUS304,1500*1000*1200mm | |
| 11 | Subtotal B | |||
| 12 | C | Blending unit | ||
| 13 | C-1 | Screw pump | Q=3T/H | SUS304, inverted, movable, liftable, outlet pressure 0.6MPa |
| 14 | C-2 | Blending tank | 1000L | SUS316L, heat insulated, high speed mixer mounted from top to bottom, the speed is 2900rpm, off cent mixer,digital readout thermometer, liquid mirror, sampling valve, breathing valve, tight manway, anti-vortex plate, supporters with adjustable feet, CIP cleaning ball |
| 15 | C-3 | temperature control system | UK Spirax sarco reducing valve, trap system, Chinese famous brand stop valve, steam instrument | |
| 16 | C-4 | Rotor pump | Q=2T/H | food grade, outlet pressure ≤0.6MPA |
| 17 | C-5 | Double bags filters | 2T/h | Material is SUS316,duplex pipe,stainless steel filter 100 meshes |
| 18 | C-6 | Blending platform | SUS304,3000*800*1500mm | |
| 19 | Subtotal C | |||
| 20 | D | Sterilizer Unit | ||
| 21 | D-1 | Tube-in-tube sterilizer | Q=1T/H | SUS316L stainless steel, tube-in-tube type,full-auto PLC controlled, cooling by tower water, UK imported sprirax sarco steam reducing and adjusting system, sterilization temperature is 115℃,30S,out put temperature 85℃ |
| 22 | D-2 | Full-auto vacuum degasser | Q=1T/H | Full-auto control, SUS316L, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64～-0.85Kpa, frequency convertor control flowrate, with condensing device |
| 23 | D-3 | High pressure homogenizer | Q=1T/H | SUS316,two stage homogenize, including frequencysion start cabinet, maximum pressure 25MPa, working pressure 20MPa |
| 24 | Subtotal D | |||
| 25 | E | Filling unit | ||
| 26 | E-1 | High level tank | 1500L | material is SUS304,insulation,with decentration agitator,conical head,sealed manhole,breather vent,simple valve,digital show thermometer,plate anti vortex,adjustable legs |
| 27 | E-2 | High level platform | SUS304,3000*2500*2000 | |
| 28 | E-3 | standup pouch filling machine | SUS304,100g/bag,with suction nozzle,5000bags/h | |
| 29 | E-4 | Water bath cooling machine | SUS304,with input and out put device,with air dry machine | |
| 30 | Subtotal E | |||
| 31 | F | CIP system | ||
| 32 | F | Semi-auto CIP system | 1000L×3 | SUS304,insulation,inner shell of acid and alkali tank is SUS 316,outer cladding SUS304,inner shell and out wall of hot water tank is SUS304,single circuits,with coil pipe heating,semi-auto,Germany Burkert temperature auto-control system,America concentrate acid and alkali adding system,200L*2 storage tanks for concentrated acid and alkali. |
| 33 | R | CIP return pump | Q=20T/h | SUS316L,pump head 20m, suction lift 4M,mechanical seal |
Photos from Project cases
1.Sorting and washing unit
2.Sterilization unit
3.Whole plant layout
4.Buffer and storage tank
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