Small scale tomato paste processing line Tomato Processing Plant and Manufacturer

 
Small scale tomato paste processing line Tomato Processing Plant and Manufacturer
 

 
 
Tomato sauce production plants can make tomato sauce from red ripe tomatoes, which not only retains the more primitive tomato flavor, is 100% additive free, and is easy to store and transport. We can sell ketchup to small ketchup factories, and we can also produce ketchup using ketchup to enrich our final products.
 
Equipment characteristics
 
SUS 304 stainless steel
The complete tomato sauce production factory is made of SUS 304 stainless steel to ensure the hygiene and safety of the tomato sauce production process.
 
Safe and reliable
The fully automatic PLC control system, automatic fault alarm system, and comprehensive safety guarantee mechanism ensure the safety of tomato sauce processing plants and personnel.
 
energy conservation
The design concept of energy conservation and emission reduction is more than 20% more energy-efficient than that of tomato sauce processing plants in the same industry.
Process flow of tomato sauce production factory
Washing, preheating, crushing, pulping, concentration, sterilization, and filling
 

Tomato bubble washing machine
Tomato bubble washing machine, also known as tomato floating washing machine. It is equipped with a spray cleaning device. Driven by the water in the conveying trough, the tomato follows the water flow into the next process. The clever double-layer design allows the sand and gravel to settle to the bottom layer and be discharged.
 
Tomato preheating machine
Before crushing tomatoes, we need to preheat them, pour the washed and drained tomatoes into boiling water, and blanch for 2 to 3 minutes to soften the flesh for easy crushing and pulping.
 
Tomato crusher
The tomato crusher is suitable for crushing berries such as tomatoes. It can also crush pre cooked and softened tomatoes with a particle size of 5-8mm. At the same time, it completes tomato crushing in a completely airtight cavity, with better hygiene conditions and lower noise compared to ordinary crushers.
 
Crushed tomato buffer tank
It can temporarily buffer 5000 liters of crushed tomatoes without causing any harm to the human body. Due to 304 food grade stainless steel material.
 
Tomato flesh making machine
This utility model is suitable for the separation of tomato pulp residue after crushing and pre cooking. The first channel is coarse pulping, and the second channel is fine pulping. This equipment has the advantages of reasonable structure, high efficiency, high pulp yield, fast separation speed, large production capacity, and good stability.
 

The main equipment used in ketchup or ketchup preparation are:
• cleaning device
• washing water filtration unit
• sort conveyors
• fruit processing plant
• pulp and finisher
• vacuum evaporator
• double jacketed steam kettle
• pasteurizer
• formula cans
 
Brief Information:

 
 
 
 
Features of Tomato/Carrot processing line
1. Flexible configuration to make the line, according to different requirements for the end products, some exact equipments with different functions are flexible chosen, for example: debitterizing, deacidification, oil refiner, evaporation etc.
2. According to different investment value and product structure, client can require average, middle level or high level processing equipments.
3. End product with pure flavor, bright color, and high output percentage;
 
Production line machine composition:
 
fruit collecting and feeding;
tomato washing machine;
tomato sorting machine;
cold break tomato pulping machine;
tomato puree storage tank;
tubular tomato pre-heating machine ;
tomato refining machine;
tomato paste/sauce/ketchup evaporator;
tomato paste/sauce/ketchup storage tank;
tomato paste/sauce/ketchup sterilizer;
tomato paste/sauce/ketchup aseptic filling machine.
 
Specifications:

 

 
Vacuum continuous evaporator for tomato sauce
The vacuum continuous evaporator for tomato sauce is suitable for continuous evaporation of liquid materials such as tomato sauce under vacuum and low temperature conditions, achieving the effect of concentration into tomato sauce.
 
Tomato sauce ultra-high temperature sterilization machine
This tomato sauce UHT integrates heating, sterilization, cooling, and heat recovery, which can reflect real production data. Adopting a four layer shell structure, where the thermal medium or refrigerant is distributed in the inner and outer layers, and the material liquid passes through the middle layer.
 
The inner and outer layers are heated or cooled, and the heat exchange area is large; The specific heat capacity of water is large, ensuring stable and uniform sterilization temperature and good sterilization effect; Adopting PLC automatic control, sterilization temperature parameters can be freely set according to different materials.
 
Sterile barrel filling machine
The sterile packaging of concentrated tomato sauce and other liquids allows products to be stored at room temperature for more than a year, saving costs and risks of low-temperature refrigerated transportation.



 
Tomato sauce production plant
The unique water flow conveying design not only greatly improves the conveying efficiency, but also does not damage the tomato skin.
The application range is wide, and tomato sauce processing plants are also suitable for the production of chili sauce.
Adopting a CIP cleaning system, there is no need to dismantle the pipelines of the tomato sauce production plant, making it easy to clean and maintain, reducing the labor intensity of workers.
Two effect concentrators can evaporate simultaneously, and we can use secondary steam, which reduces the total energy consumption compared to single effect concentrators.
 
Work flow chart