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200TPD UHT Batch Pasteurizer Machine , Milk Pasteurization Unit
|Place of Origin||CHINA|
|Minimum Order Quantity||1SET|
|Packaging Details||export standard packing, worthy for long distance sea shipping|
|Delivery Time||80-100days upon the recipt of downpayment and confirmation of drawings|
|Payment Terms||T/T, L/C, west union|
|Supply Ability||20 sets per month|
|Material||SUS 304or SUS316||Voltage||380V 50Hz/110V 60hz/415V 50Hz|
|Filling Temperature||20~30 ℃||Capacity||5-200TPD|
|Certification||ISO9001/CE/SGS||Warranty||12 Months After Commissioning|
|After Sales Service||Engineers Available To Service Machinery Overseas||Manufacturer History||About 200-4000T/H,|
UHT batch pasteurizer machine,
200TPD batch pasteurizer machine,
UHT milk pasteurization unit
Pasteurized Milk Yogurt Milk Drinks Pasteurization machine UHT Milk Production Line/Mini Dairy Processing Plant Equipment
We focus on the research and development of new technologies and have rich experience in pasteurized milk and UHT milk processing equipment such as milk receiving, cream separation, processing, milk standardization and liquid milk filling.
We will always provide complete design and possibility according to the requirements of customers and the budget of milk processing equipment and dairy processing plant.
Pasteurized milk is also called sterilized milk. It is made from qualified fresh milk. It is pure milk after centrifugation, standardization, homogenization, pasteurization, cooling and filling. It is directly supplied to consumers as commercial milk.
In modern UHT plants, milk is pumped through a closed system. In this process, it will not be infected again after preheating, high temperature treatment, homogenization, cooling and aseptic packaging. Milk is usually treated at 135 – 150 ° C for a few seconds by indirect heating, direct steam injection or steam injection.
Brief introuction of UHT dairy processing plant
|Brand Name:||Shanghai Beyond|
Fresh cow milk, buffalo milk, goat milk, camel milk
or milk powder, or both mixed
|End product||Pure milk, UHT milk, long shelf life milk|
35-40days, 3months, 6months, 12months
(keep at room temperature )
|Final product fat (%)||
Semi-skimmed or double toned milk (1.5%);
Full cream(3% or 6%); Toned milk(3%)
|Main material for machines||SUS304 or SUS316|
|Package for end product||plastic pouch|
|Place of Origin:||China|
|Manufacturer history||More than 10years|
Features and advantages:
1. Processing capacity can be ranged from 2T/Day to 1000T/Day.
2. High standard design, manufacture and project installation requirements, which guarantee the first-class finish products in the dairy processing line.
3. PLC control the whole production line, saving labor force and facilitate production management.
4. Full-auto CIP cleaning, to ensure whole production line equipments meet food sanitary safety requirements.
5. Whole line with features as high level automatic, low labour intensity, easy operation, safe function and low operation cost.
6. Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.
Equipment list and technical details:
|Flow No.||Name||Size||Main technology parameter||Unit||QTY|
|A||Milk collection and storage unit|
|A-1||chiling tank||V=3000L||SUS304 stainless steel,dimple pad jacket,attached with compressor, temperature automatic control, sealed manhole, breath valve, CIP spray ball, entire frame support||pcs||2|
|A-2||milk transport tank||V=5000L||SUS304 stainless steel, PU insulation, devided to 2 chambers, saddel type legs, with two manholes, spray balls, product outlet etc||pcs||1|
|A-3||loadometer||maximum weighing 15T||PCS||1|
|A-4||Milk pump||10T/H||SUS304 stainless steel, pump lift is 24 meters, mechanical seal||Set||1|
|A-5||Twin piping filter||5T/H||SUS304 stainless steel, two pipes, stainless steal filter element 100 mesh||Set||1|
|A-6||Milk cooling tank||3000L||
SUS304 stainless steel,dimple pad jacket,equipped with compressor,temperature automatic control,sealed manhole, breath valve, CIP spray ball, entire frame support
|A-7||Milk pump||3T/H||SUS304 stainless steel, pump lift is 24 meters, mechanical seal||Set||1|
|A-8||Milk pump||10T/H||SUS304 stainless steel, pump lift is 24 meters, mechanical seal||Set||1|
|A-9||powder and liquid mixer||10T/h||SUS304,horizontal type||set||1|
|1T/H||SUS304 stainless steel, plate type, product inlet temperature 5℃, cream separator temperature 55℃,homogenizer temperature 65℃, pasteurization temperature 72-95℃,15S,output temperature 5℃,semi-automatic control||Set||1|
|B-2||High pressure homogenizer||1T/H||25MPa, including starting cabinet||PCS||1|
|B-3||buffer storage tank||2000L||material is SUS304,insulation,with decentration agitator,conical head,sealed manhole,breather vent,simple valve,digital show thermometer,plate anti vortex,adjustable legs||PCS||1|
|B-4||Milk pump||3T/H||SUS304 stainless steel, pump lift is 24 meters, mechanical seal||Set||1|
|C||Sterilization & Filling unit|
|C-1||Tubular sterilizer||1-1.25T/H||SUS304 stainless steel, aseptic tye, tubular type, inlet temperature 5℃, sterilization parameters:137℃,4S,output temperature 10-20℃,PLC automatic control||Set||1|
|1-1.25T/H||Full-automatic control, SUS304 stainless steel, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64～-0.85Kpa, flow control is frequency converted type, working together with sterilizer, with condensing device||PCS||1|
|C-3||High pressure homogenizer||1-1.25T/H||
25MPa, including starting cabinet, frequency conversion control
|C-4||Aseptic pouch filling machine||one head,4500pcs/hour, 250ml/pcs||PCS||1|
|C-5||belt conveyor||material SUS304, length 4m||PCS||1|
|D-1||Semi-automatic CIP system||3×0.8T||SUS304 stainless steel, conjoined structure with single cleaning way, concentrated acid/alkali tank adding system based on US technology, temperature automatic control, 50L×2 acid/alkali concentrate tanks||Set||1|
|D-R||CIP return pump||20T/H||SUS316L stainless steel, pump lift is 24 meters, mechanical seal||Set||3|
|E-1||chiller||air-cooled compressor,with F22 as chilling medium, 20000Kcal, with ice water tank and ice water pump||pcs||1|
|E-2||steam boiler||Q=500Kg/h||coal-burning type, steam pressure 8bar, with water treatment and dust remover||pcs||1|
|E-3||air compressor||Q=1m3/min||screw type air compressor, include air storage tank, cold drier unit etc||pcs||1|
|E-4||RO water treatment system||2T/h||including sand filter, carbon filter, ion exchange,one stage RO system, automatic control||SET||1|
|E-5||water tank||5000L||SUS304, single layer||SET||2|
|F-1||Stainless steel piping system||Including CIP system and all product pipe line of whole preparation unit up to filling part, SMS standard, ¢63, ¢51, ¢38||Set||1|
|F-2||Power piping system||Power pipe line of whole preparation stage till filling part, not include heat insulation||Set||1|
|F-3||Electric controling box||
Control all equipments of whole preparation stage up to filling part
|F-4||Electric installation material||Electric installation material of all equipments of whole preparation stage up stoped at filling part||Set||1|
|F-5||Mounting and debugging fee||
Domestic mounting and debugging of all machines offered by Beyond (if out of China, the buyer should pay the round-air ticket fee and road cost , the food and hotel fee person per day for subsidy)
Factory preparation requirement for 1500LPH UHT Dairy Processing Plant from Milk Powder Or Fresh Milk
|Product Name||5-200TPD Long shelf life UHT milk line|
|Processing line type||Complete turn-key project|
|Power consumption(Kw)||energy saving type, about 100-500kw,|
|Operator needed||About 4-18persons|
|Cooling water consumption||About 60-500M3|
|Steam consumption||About 200-4000T/H,|
|Factory space needed||About 400-6000Sqm|
The seller will provide technical training to the buyer. The training contents include: equipment structure and maintenance, control and operation. After training, the buyer's technicians will master relevant operation and maintenance skills, be more skilled in adjusting technology, and be able to deal with various faults in time.
1) After the equipment is qualified, the seller will provide one-year warranty, one-year warranty of control system, free wearing parts and other spare parts at the cost price. During the warranty period, the trained technicians shall strictly comply with the equipment operation and maintenance requirements required by the seller, find and eliminate common faults in time; If the buyer's technicians cannot solve the problem by themselves, the after-sales department will provide remote guidance service by telephone; If relevant measures cannot solve the problem, the seller will send technicians to the buyer's factory to eliminate faults or relevant technical problems on site. The cost will refer to the installation and commissioning cost.
2) After receiving the guarantee, the seller will provide extensive preferential technical support and lifelong after-sales service: preferential prices for vulnerable parts and other spare parts.