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Phone Number : +86-13918793199

Automatic UHT Milk Powder Processing Line 4000T / H Industrial Equipment

Place of Origin CHINA
Brand Name BEYOND
Certification ISO 9001/SGS/CE/TUV
Model Number BY-UT
Minimum Order Quantity 1SET
Price 100000USD-800000USD/set
Packaging Details export standard packing, worthy for long distance sea shipping
Delivery Time 80-100days upon the recipt of downpayment and confirmation of drawings
Payment Terms T/T, L/C, west union
Supply Ability 20 sets per month
Product Details
Material SUS 304or SUS316 Voltage 380V 50Hz/110V 60hz/415V 50Hz
Filling Temperature 20~30 ℃ Capacity 5-200TPD
Certification ISO9001/CE/SGS Warranty 12 Months After Commissioning
After Sales Service Engineers Available To Service Machinery Overseas Manufacturer History About 200-4000T/H,
Product Name Milk Powder Processing Plant
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Industrial UHT Milk Processing Line

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UHT Milk Powder Processing Plant

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4000T/H Milk Powder Processing Line

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Product Description

Milk powder processing plant automatic industrial milk powder making plant equipment

 

Automatic UHT Milk Powder Processing Line 4000T / H Industrial Equipment 0

 

Description:

Specialized in the construction of complete equipment production lines for various powdered milk powder, infant formula milk powder, soybean milk powder, enzyme hydrolyzed grain powder, plant fat powder, coconut powder, fruit and vegetable powder, separated protein powder, special medical food, solid beverage, food chemical industry, food additives, biopharmaceutical, etc., as well as technical consultation and demonstration, process technology scheme, equipment selection budget, bidding scheme, planning and bird's-eye view effect drawing, civil engineering design Solve technical equipment problems, professional technical training, talent and information exchange, etc.

 

 

 

Features and advantages:

1. Processing capacity can be ranged from 1T/Day to 100T/Day.

2. High standard design, manufacture and project installation requirements, which guarantee the first-class finish products in the dairy processing line.

3. PLC control the whole production line, saving labor force and facilitate production management.

4. Full-auto CIP cleaning, to ensure whole production line equipments meet food sanitary safety requirements.

5. Whole line with features as high level automatic, low labour intensity, easy operation, safe function and low operation cost.

6. Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.

 

 

Multi effect and multi process falling film evaporator (concentrator)


Product features:
It has the characteristics of long membrane tube, multi return, large flow, less cleaning times, low energy consumption, long continuous operation time, small material heating damage, and little impact on product color, flavor and nutritional components.


Practical application:
It is widely used to reduce the moisture content and increase the concentration of liquid materials in milk, soybean milk, food, biological fermentation, chemical industry, medicine and other industries.


This series of evaporators can be selected from the evaporation capacity of 1200kg/h to 20000kg/h according to the service capacity; According to the effect and process form, the equipment can be selected from double effect and double process, double effect and three process, three effect and seven process and four effect and nine process; Pasteurization, super pasteurization steam bath sterilization and clean steam direct injection sterilization (DSI) are optional.

 

Automatic UHT Milk Powder Processing Line 4000T / H Industrial Equipment 1

Equipment list and technical details:

Flow No. Name Size Main technology parameter Unit QTY
A Milk collection and storage unit
A-1 chiling tank V=3000L SUS304 stainless steel,dimple pad jacket,attached with compressor, temperature automatic control, sealed manhole, breath valve, CIP spray ball, entire frame support pcs 2
A-2 milk transport tank V=5000L SUS304 stainless steel, PU insulation, devided to 2 chambers, saddel type legs, with two manholes, spray balls, product outlet etc pcs 1
A-3 loadometer   maximum weighing 15T PCS 1
A-4 Milk pump 10T/H SUS304 stainless steel, pump lift is 24 meters, mechanical seal Set 1
A-5 Twin piping filter 5T/H SUS304 stainless steel, two pipes, stainless steal filter element 100 mesh Set 1
A-6 Milk cooling tank 3000L
SUS304 stainless steel,dimple pad jacket,equipped with compressor,temperature automatic control,sealed manhole, breath valve, CIP spray ball, entire frame support
Set 2
A-7 Milk pump 3T/H SUS304 stainless steel, pump lift is 24 meters, mechanical seal Set 1
A-8 Milk pump 10T/H SUS304 stainless steel, pump lift is 24 meters, mechanical seal Set 1
A-9 powder and liquid mixer 10T/h SUS304,horizontal type set 1
B pasteurizing unit
B-1
plate pasteurizer
1T/H SUS304 stainless steel, plate type, product inlet temperature 5℃, cream separator temperature 55℃,homogenizer temperature 65℃, pasteurization temperature 72-95℃,15S,output temperature 5℃,semi-automatic control Set 1
B-2 High pressure homogenizer 1T/H 25MPa, including starting cabinet PCS 1
B-3 buffer storage tank 2000L material is SUS304,insulation,with decentration agitator,conical head,sealed manhole,breather vent,simple valve,digital show thermometer,plate anti vortex,adjustable legs PCS 1
B-4 Milk pump 3T/H SUS304 stainless steel, pump lift is 24 meters, mechanical seal Set 1
C Sterilization & Filling unit
C-1 Tubular sterilizer 1-1.25T/H SUS304 stainless steel, aseptic tye, tubular type, inlet temperature 5℃, sterilization parameters:137℃,4S,output temperature 10-20℃,PLC automatic control Set 1
C-2 Full-automatic
vacuum degasser
1-1.25T/H Full-automatic control, SUS304 stainless steel, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, flow control is frequency converted type, working together with sterilizer, with condensing device PCS 1
C-3 High pressure homogenizer 1-1.25T/H
25MPa, including starting cabinet, frequency conversion control
PCS 1
C-4 Aseptic pouch filling machine   one head,4500pcs/hour, 250ml/pcs PCS 1
C-5 belt conveyor   material SUS304, length 4m PCS 1
D CIP system
D-1 Semi-automatic CIP system 3×0.8T SUS304 stainless steel, conjoined structure with single cleaning way, concentrated acid/alkali tank adding system based on US technology, temperature automatic control, 50L×2 acid/alkali concentrate tanks Set 1
D-R CIP return pump 20T/H SUS316L stainless steel, pump lift is 24 meters, mechanical seal Set 3
E ACCESSORY EQUIPMENTS
E-1 chiller   air-cooled compressor,with F22 as chilling medium, 20000Kcal, with ice water tank and ice water pump pcs 1
E-2 steam boiler Q=500Kg/h coal-burning type, steam pressure 8bar, with water treatment and dust remover pcs 1
E-3 air compressor Q=1m3/min screw type air compressor, include air storage tank, cold drier unit etc pcs 1
E-4 RO water treatment system 2T/h including sand filter, carbon filter, ion exchange,one stage RO system, automatic control SET 1
E-5 water tank 5000L SUS304, single layer SET 2
F Installation part
F-1 Stainless steel piping system   Including CIP system and all product pipe line of whole preparation unit up to filling part, SMS standard, ¢63, ¢51, ¢38 Set 1
F-2 Power piping system   Power pipe line of whole preparation stage till filling part, not include heat insulation Set 1
F-3 Electric controling box  
Control all equipments of whole preparation stage up to filling part
Set 1
F-4 Electric installation material   Electric installation material of all equipments of whole preparation stage up stoped at filling part Set 1
F-5 Mounting and debugging fee  
Domestic mounting and debugging of all machines offered by Beyond (if out of China, the buyer should pay the round-air ticket fee and road cost , the food and hotel fee person per day for subsidy)
Set 1

 


 

 

Automatic UHT Milk Powder Processing Line 4000T / H Industrial Equipment 2

Automatic UHT Milk Powder Processing Line 4000T / H Industrial Equipment 3

Upper exhaust pressure type spray drying tower


Product features:
Upper inlet air, upper exhaust air, wide tower body, capable of primary coalescence of droplets and secondary coalescence of fine powder, and equipped with built-in fluidized bed and vibrating fluidized bed, a three-stage drying spray drying system with high and low temperature auxiliary drying and cooling functions. It is also called low temperature drying tower in the international industry.


Working principle:
The hot air quickly converges with the spray droplets under the protection of the annular wind curtain through the diversion hot air distributor, so that the droplets vaporize in 0.4 seconds. The pressure of the hot air makes the dried powder quickly blown into the built-in fluidized bed at the bottom. The low heat air blown into the built-in fluidized bed carries out the second auxiliary drying of the product, and then the product enters the three-stage vibrating fluidized bed for the third low-temperature auxiliary drying, And cool to the packaging temperature for temporary packaging. The fine powder recovered by the powder catcher can also be secondary agglomerated and granulated through the built-in fluidized bed at the top or bottom of the tower, so as to improve the instant solubility of the product.


Practical application:
It is widely used in the spray drying of powdered products made from solutions, suspensions and other liquids containing dry matter. It is used in many fields, such as food, additives, biology, medicine, chemical industry and so on.

 

Automatic UHT Milk Powder Processing Line 4000T / H Industrial Equipment 4

 

Service flow chart

 

Automatic UHT Milk Powder Processing Line 4000T / H Industrial Equipment 5