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Contact Person : Caroline Wang
Phone Number : +86-13918793199

Falling Film Evaporation Multi Stage Evaporator / Triple Effect Evaporator System

Place of Origin China
Brand Name BEYOND
Certification CE certificate/ISO9001/SGS
Model Number BY-EV
Minimum Order Quantity 1set
Price negotiable
Packaging Details standard package
Delivery Time 90-110 days
Supply Ability 5 unit per month
Product Details
Name Evaporator Material SUS304 Or SUS316
Operation Full-auto Or Semi-auto Effect 4stages
Application Food,medicine,industry,environment And So On Products Orange Clear Juice, Grape Clear Juice , Or Lemon Clear Juice, Or Similar Juice.
Total Rated Power 28KW
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Product Description

3TPH 3stages structure Falling Film Evaporator for clear orange juice concentrator
 
1. Product:orange clear juice, grape clear juice , or lemon clear juice, or similar juice.
2. Evaporating capacity: 2T/h, material inlet: 3t/h
3. material original concentration: 6~10%
 
2.Designed parameter

Machine type Three-stage falling film downstream evaporator
Steam consumption: ~1600kg/h;0.1~0.3Mpa;
Evaporating capacity 4T/h, material inlet: 5t/h;
Cooling water consumption ~96t/h,inlet30°C,outlet38°C
First stage evaporating temperature 72~82℃ (-0.071~-0.051)
Second stage evaporating temperature 60~70℃(-0.080~-0.069)
Third stage evaporating temperature 45~55℃(-0.09~0.085)
Total rated power ~28KW

 
3. Application
This equipment is widely used in the luquid material concentrating, like milk, glucose, oligosaccharides, sorbitol, fruit and vegetable juice. And there is a wide range of applications on the concentrating of aqueous solution and organic solvent solution in the area of food processing, pharmacy, grain processing, beverage ,light industry, environmental protection as well as the chemical industry etc.
 
 
4. Features

1). Uniformity Steam heating: it has the characteristics of high heat transfer efficiency and short heating time.

2). Evenly distributation of materials: Material are evenly distributed in the evaporator heating tube by the distribution device, materials, under the action of gravity and vacuum induction and its airflow, flow from top to bottom in film-like form, and are evaporated in the process of movement through heat exchanging with the heating steam of heating tube outer wall.

3). Vacuum evaporating: The evaporation works under the vacuum condition, and in a relative low evaporating temperate, thus it is not easy to lead to the scale formation in evaporator.

4). CIP cleaning: This machine is equipped with CIP cleaning head, and easy to clean whole machine, dead-zone free.

5). Continiously working: Materials are continiously feeded and discharged.
 

5. Equipment configuration list

NO. Name Spec Qty Unit Remarks
1 First stage evaporator 57m2 1 piece

Material: SUS304, tubular type; with material distributing device;shell diameterΦ442,thickness:3mm,
heat-exchanging tube sizeΦ25X1.2,121 pieces of tubes.

2 Second stage evaporator 73m2 1 piece

Material: SUS304, tubular type; with material distributing device;shell diameterΦ546,thickness:3mm,
heat-exchanging tube sizeΦ32X1.2, 121 pieces of tubes.

3 Third stage evaporator 86.6m2 1 piece

Material: SUS304, tubular type; with material distributing device;shell diameterΦ622,thickness:3mm,
heat-exchanging tube sizeΦ38X1.5, 121 pieces of tubes.

4 First stage separator Φ800X1600X4 1 piece Tangent intubation are connected to the evaporator; with sight glasses and cleaning nozzle; The steam-liquid separation; 304 shell material, oval head
5 Second stage separator Φ800X1600X4 1 piece Tangent intubation are connected to the evaporator; with sight glasses and cleaning nozzle; The steam-liquid separation; 304 shell material, oval head
6 Third stage separator Φ1000X2000X4 1 piece Tangent intubation are connected to the evaporator; with sight glasses and cleaning nozzle; The steam-liquid separation; 304 shell material, oval head
7 Condensor 83m2 1 piece

Material: SUS304, tubular type; with material distributing device;shell diameterΦ548,thickness:4mm,
heat-exchanging tube sizeΦ32X1.2, 139 pieces of tubes.

8 Valve pipe fittings   1 set The connection tubes between the evaporator system, the material 304, excluding raw steam pipes, cooling water pipes, process water pipe and outer pipe system
9 Electric instrument   1 set

Including thecontrol cabinet, thermometer, pressuregauge,

system cable, flowmeter etc.

10 Platform   1 set Carbonated steel

 

6. Working process:

The primary steam firstly enters into the first stage heating chamber to heat the materials, and in the vacuum condition, injects into first stage evaporating chamber through tubes, the materials return back to heating room through curve, and are heated again then injected to evaporating section, and form the circular. When the material liquid is sprayed into the evaporation chamber and nebulized, moisture is quickly evaporated, and the evaporated second steam enters to the second stage heating chamber to heat the material, and in the vacuum condition, injects into second stage evaporating chamber through tubes, the materials return back to heating room through curve, and are heated once more then injected to evaporating section, and form the circular. Then the material liquid is sprayed into the evaporation chamber and nebulized, moisture is quickly evaporated, and the evaporated third steam enters to the third stage heating chamber to heat the material and finally the steam goes into the condensor, and cooled by tap water into condensate water, and discharged tilll it reaches hlaf of the sight glass.

 

The moisture in the liquid material is continiously evaporated and concentration is increased to the expected rate and discharged from outlet.

The cooling water temperature will be increased to 30 -40 degree after the condenser exchanging, and sent to the water resource for whole plant usage or cooling tower recycling .

 
 
 

 

Falling Film Evaporation Multi Stage Evaporator / Triple Effect Evaporator System 0Falling Film Evaporation Multi Stage Evaporator / Triple Effect Evaporator System 1


 
 Falling Film Evaporation Multi Stage Evaporator / Triple Effect Evaporator System 2