• Shanghai Beyond Machinery Co., Ltd
    Erik Steen Hansen of Denmark
    I am the person, who has done the trials/production using the Pineapple crusher. So far the crusher has worked very well!
  • Director Gerelkhuu of Mongolia
    You are always welcome. Glad to work with your company and employees.
Contact Person : Caroline Wang
Phone Number : +86-13918793199

Pineapple Juice Production Pineapple Processing Line For Pineapple Fruit Juice

Place of Origin China
Brand Name Shanghai Beyond
Certification ISO9001/CE/SGS
Model Number BY-PL
Minimum Order Quantity One set/one line
Price Negotiation
Packaging Details PE film wrapping, or carbon steel frame packing, or wooden case packing as to clients’ requirement
Delivery Time 50-100 working days upon receipt of payment and confirmed the drawings
Supply Ability 50 Sets Per Season
Product Details
Product Name 5-50T/H Pineapple Concentrate And Non-concentrate Juice Line Juice Yield 50-75%
Fruit Input Brix 10-20brix (fresh Fruit) End Product Brix 60~72Brix( For Concentrated )
Voltage 380V 50Hz/110V 60hz/415V 50Hz Power Consumption(Kw) Energy Saving Type, About 100-500kw
Warranty 12 Months
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Product Description

NFC Pineapple juice, fresh organic pineapple juice, 5-50T/H clear juice Line

 

Specifications:

 

Brand Name: Shanghai Beyond
Model Number: BY-MPL05
Capacity 5-50T/H
Raw material

Fresh pineapple

End product NFC fresh juice, concentrated juice, Concentrated juice, clear juice, ,cloudy juice
Juice yield 50-75%
Fruit input brix 10-20brix (fresh fruit)
End product brix 60~72Brix( for concentrated )
Package for end product Aseptic large bag in drum/ glass bottle/PET bottle, Gable top box/ brick shape carton
Certification: ISO9001/CE/SGS
Main material for machines SUS304 or SUS316
Place of Origin: China
Manufacturer history More than 10years
Voltage 380V 50Hz/110V 60hz/415V 50Hz
Power consumption(Kw) energy saving type, about 100-500kw,
Operator needed About 6-20persons
Cooling water consumption About 80-300M3
Steam consumption About 300-5000T/H,
Factory space needed About 500-5000Sqm
Warranty 12 months after commissioning

 

After sales service

Engineers available to service machinery overseas

 

Description:

Pineapple is a famous tropical fruit, Because of its delicate flesh, unique flavor, which is very popular and known as the "king of tropical fruit".

Complete plant of  pineapple processing equipment including following procedures, washing the fresh pineapple , peeling, pulping, crushing, squeezing, enzyme destruction, membrane filtrating, concentrating, sterilizing, filling process etc.

The fresh pineapple is processing into the clear juice and cloudy juice, then packing into the gable op box, aseptic bags, PET bottles and other containers, achieving the selling purpose of cold chain or normal temperature.

 

Features of pineapple processing line

 

The processing capacity is varied from 60 tons/day to 1500 tons/day;

The line is also suitable for processing the fruits that share the similar characteristics;

Using efficient belt juice extractor to improve the juice efficiency and the output percentage of pineapple;

The production process fully automatic PLC control to save labor and facilitate production management;

Low-temperature vacuum evaporation ,Maximize reserve the flavor substances and nutrients also save energy.

Tubular UHT sterilizer and Aseptic filling machine, produce high-quality aseptic juice products

Automatic CIP cleaning ,ensure the entire line equipment of food hygiene and safety requirements

 

 

Equipment list for 2T/H fresh mango pulp & pineapple juice procession line
1 A Fruit washing unit      
2 A-1 Surfing bubble washing machine 2T/H SUS304, fruit washing tank (2M*1M*1.2M), water blowing pump,blow fan, clapboard elevator(5M*0.8M*4M) with spraying device, elevator speed is adjustable by frequency convertor 1
3 A-2 Belt sorting machine 2T/H Main material for equipment is SUS304 stainless steel, material for frame supporter is SUS304 stainless steel rectangular steel, size for roller sorting machine is 4000mm*1200mm (length*width), motor power is 1.5kw, including fruit sorting operation platform (SUS304 stainless steel), size is 4000mm*600mm 1
4 A-3
Stainless steel clapboard elevator
2T/H Material for clapboard is SUS304 stainless steel, material for frame supporter is SUS304 stainless steel rectangular steel, size for elevator is 5000mm*600mm (length*width), power is 2.2kw, frequency conversion control 1
6 B Crushing and pulping unit      
7 B-1
Pineapple crusher
2T/H made of SUS304 stainless steel, side plate 2mm thick;external size 1200×1000×1400mm, power 7.5kw 1
8 B-2 Mango Destoner 2T/H SUS304 frame,speed is adjustable by transducer,rubber mover plate,with brush 1
9 B-3-1~2 screw conveyor   Main material for equipment is SUS304 stainless steel, material for frame supporter is SUS304 stainless steel rectangular steel, external size is 4000mm×φ250mm 2
10 B-4-1~2 Buffer storage tank V=500L SUS304,single layer, big opening, bottom with square flange outlet, adjustable legs 2
11 B-5-1~2 Screw pump 2T/H Sanitary grade,outlet pressure≤0.6MPa 2
12 B-6 Tubular pre-heater 2T/H SUS304, tubular type, steam heating directly, outlet temperature 85-90℃,temperature is manually controlled 1
13 B-7
Double stage
pulping machine
2T/H
SUS304, double stage pulping, first stage rotary speed 960rpm,screen hole diameter 1.0mm, second stage 1200rpm, screen hole diameter 0.6mm
1
14 B-8 Spiral squeezer 2T/H The main part of the equipment adopts SUS304, and the speed of the waste coming is adjustable, frequency control 1
15 B-9 Crushing and
pulping platform
  carbon steel frame, outside coating with anti-corrosion paint,stainless steel checker plate, staircase with handrail, water drain in central 1
17 C Concentrating and storage unit      
18 C-1 Temporary
storage tank
4000L SUS304, double layer, on top with off-central vertical agitator, CIP spraying ball, adjustable legs, ladder, digital show thermometer, breath cap 2
19 C-2 Screw pump 2T/H Sanitary grade,outlet pressure≤0.6MPa 1
20 C-3-1~2 Centrifugal pump 10T/H SUS304 stainless steel, 24 meters lift, mechanical seal, ABB motor 1
21 C-4 Single effect forced circulation evaporator Q=1T/H SUS304, fully automatic PLC control, evaporation capacity 1T/H 1
22 C-5 Buffer tank V=2000L SUS304, single layer, on top with off-central vertical agitator, CIP spraying ball, adjustable legs, ladder, digital show thermometer, breath cap 1
23 C-6 Screw pump Q=2T/H food grade, outlet pressure ≤0.6MPA 1
25 D Sterilizing filling unit      
26 D-1 Tube-in-tube sterilizer 0.5T/H adopt the full automatic Simens PLC control,sterilizing temperature 105℃, 60s, material outlet temperature 30 ℃, UK Spirax Sarco steam control system, with CIP cleaning unit 1
27 D-2 Degasser unit 0.5T/H Automatic control, SUS304, with the degassing tank, vacuum pump, and material pump, Labom Differential pressure sensor control level 1
28 D-3 Homogenizer 0.5T/H SUS304, maximum pressure 25Mpa, with start cabinet, frequency converted control 1
29 D-4 Aseptic large bag filling machine 0.5T/H Aseptic large bag filler, 220kg, single heads , automatic control, self-leaning system, with Motorless drum rolling conveyor 1
31 E Blending unit      
32 E-1 Emulsification tank 1500L SUS304 stainless steel, 60mm PU insulation, high speed stirring 1400rpm at bottom, digital display thermometer, built-in scale, conical cover, CIP cleaning ball, high and low level sensor, special sugar funnel 1
33 E-2 Centrifugal pump 10T/H SUS304 stainless steel, 24 meters lift, mechanical seal, ABB motor 1
34 E-3 Twin tube filter 10T/H SUS304 stainless steel, 200 mesh, stainless steel filter net, twin tube 1
35 E-4 Dissolving platform   SUS304 stainless steel, stainless steel pattern plate, handrail and ladder, centralized drainage, size is about 1200*1200*1200mm 1
36 E-5-1~3 Blending tank 6000L SUS304 stainless steel, single layer,off-center agitator, 36 rpm, airtight manhole, digital display thermometer, CIP cleaning ball, adjustable legs, acid spraying nozzel, sample valve 3
37 E-6 Centrifugal pump 10T/H SUS304 stainless steel, pump head is 36 lift, mechanical seal, ABB motor 1
38 E-7 Inverted screw pump 5T/H Inverted screw pump, with dynamic cart, can be lifted, speed stepless adjustable, the part touched with product is SU304L stainless steel 1
39 E-8 Twin barrel filter 10T/H SUS304 stainless steel, 40 mesh, stainless steel filter net, twin tubes 1
40 E-9
Blending platform
  SUS304, stainless steel pattern plate, handrail, ladder, centralized drainage,size 4500*800*1800mm 1
42 F Sterilizing and filling unit      
43 F-1 Tubular sterilizer Q=6T/h
Material: SUS 304 tubular type, Sterilization temperature range: 25~50℃→95℃(30S)(sterilization)→88℃(hot filling) Spirax sarco steam pressure relief and regulating valve system, steam trap, Germany Jumo temperature sensor. Germany Burkert tower water regulator, GEA/APV pneumatic valve, paperless temperature recorder,Siemens PLC touch screen control, with self CIP cleaning system
1
44 F-2
Vacuum degasser
Q=6T/h
SUS304, differential pressure transducer, water circulation type vacuum pump, working vacuum degree-0.08MPa, vertical multi-stage centrifugal pump, frequency converted control
1
45 F-3 Homogenizer Q=6T/h SUS304, maximum pressure 25Mpa, with start cabinet, frequency converted control 1
46 F-4
PET bottle filling machine
Q=6T/h
500ml/b, 12000B/h, tilt bottle sterilizing, spray cooling tunnel, conveyor chain, with ink jet date coder, dryer, labeling machine, shrink labeling machine, shrink film wrapping machine, carton packing machine, etc
1
48 G Hot water unit      
49 G-1 Hot water tank V=3000L SUS304, 60mm PU heat preservation, top and bottom 15° conical head, airtight manhole, respiration valve, the digital display thermometer, overflow tube, anti-vortex plate, pure water inlet, hot water reflux nozzel, glass tube indicator, ball float type sensor of high,middle, low level, bottom discharge valve with pull rod, adjustable legs, ladder 1
50 G-2 Centrifugal pump Q=5T/h SUS304, lift 36 meters, mechanical seal 1
51 G-3 Palte heater Q=5T/h SUS304, steam heating directly, plate Proof Pressure 8kg,60-95℃ 1
52 G-4 Temperature control system   K Spirax sarco reducing valve, trap system, Chinese famous brand stop valve, steam instrument 1
54 H CIP unit      
55 H CIP system 3*3000L Three tanks, single circulation, Semi-auto CIP, double layers insulation tank, tank material SUS304 stainless steel,acid&alkali tank with stirrer, high&Low liquid level alarm system, Spirax Sarco temperature auto control, JUMO temperature sensor, Shanghai YUAN brand progress pump 1 pieces, 20T/H, pumping lift 36M,300L concentrated acid & alkali tank which material is SUS316L , The USA imported pneumatic diaphragm pump two pieces. 1
56 R CIP return pump 20T/H SUS316L, 24m lift, mechanical seal, ABB motor 2
59 I Installation part      
60 I-1 product piping system   CIP pipeline,processing pipeline and sewage pipeline of all the equipment from Beyond, and also all the needed valves, meters, ISO standard (Φ63,Φ51, Φ38 etc), SMS round thread standard 1
61 I-2 power piping system   including equipment steam pipeline(carbon steel pipe), ice water pipeline(Hot dip galvanized pipe), tap water(Hot dip galvanized
) and compressed air pipeline(carbon steel pipe), and also needed valves,meters, not including the insulation of the pipes, buyer connect main pipe to required position
1
62 I-3 electrical distribution cabinets   including all the Beyond Provided equipments' power control cabinets and site control cabinets in the main workshop, made of stainless steel SUS304 1
63 I-4 electric distributing system  
All the needed cable and related electric parts for installation(cable, support, flexiable tube etc) of Beyond equipment
1
64 I-5 installation and commissioning cost  
installation and commissioning on the equipments from seller's(Beyond) company,customer offer installation tools(welding machine, cutting machine, flat machine etc) and installation consumable materials(stainless steel welding sticks, carbon welding sticks, electric power, argon etc)
1

 

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