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Erik Steen Hansen of DenmarkI am the person, who has done the trials/production using the Pineapple crusher. So far the crusher has worked very well!
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Director Gerelkhuu of MongoliaYou are always welcome. Glad to work with your company and employees.
380V 50Hz Pineapple Processing Line For Concentrated Juice
Place of Origin | China |
---|---|
Brand Name | Shanghai Beyond |
Certification | ISO9001/CE/SGS |
Model Number | BY-PL |
Minimum Order Quantity | One set/one line |
Price | Negotiation |
Packaging Details | PE film wrapping, or carbon steel frame packing, or wooden case packing as to clients’ requirement |
Delivery Time | 50-100 working days upon receipt of payment and confirmed the drawings |
Supply Ability | 50 Sets Per Season |
Contact me for free samples and coupons.
Whatsapp:0086 18588475571
Wechat: 0086 18588475571
Skype: sales10@aixton.com
If you have any concern, we provide 24-hour online help.
xProduct Name | Pineapple Processing Machinery | Juice Yield | 50-75% |
---|---|---|---|
Fruit Input Brix | 10-20brix (fresh Fruit) | End Product Brix | 60~72Brix( For Concentrated ) |
Voltage | 380V 50Hz/110V 60hz/415V 50Hz | Power Consumption(Kw) | Energy Saving Type, About 100-500kw |
Warranty | 12 Months | ||
High Light | 380V Pineapple Juice Making Machine,Concentrated Juice Pineapple Processing Line,Pineapple Juice Processing Machine SUS316 |
Pineapple Processing Machinery pineapple juice equipment manufacturers Pineapple Processing line
Pineapple is a tropical fruit, originating from the Amazon River Basin in Brazil. Pineapple flesh is golden yellow, tastes sweet and sour, and is rich in odor and juice. In addition to direct consumption, pineapples are usually made into juice or cans. Drinking pineapple juice can supplement nutrition and clear away heat.
Pineapple juice is rich in fructose, glucose, vitamins B and C, citric acid, protease, etc., which can decompose protein, promote digestion, improve blood circulation, diuresis, prevent bronchitis, and reduce the incidence rate of diabetes and cardiovascular diseases.
Pineapple juice processing line
The pineapple juice processing line can complete the whole process of pineapple juice production, including fruit sorting, cleaning, peeling, juicing, pineapple juice filtration, degassing, sterilization, cooling and bottling. The required equipment is as follows:
Fruit Sorter
Fruit washing machine
Fruit peeling and extracting machine
Screw Juicer
Juice fine filter
Vacuum degasser
Fruit juice disinfector
Fruit juice filling machine
Not all listed machines are indispensable. You can choose what you want as needed. Beyond can provide a complete juice production line and separate processing equipment. Welcome to inquire and order!
Specifications:
Brand Name: | Shanghai Beyond |
Model Number: | BY-MPL05 |
Capacity | 5-50T/H |
Raw material |
Fresh pineapple |
End product | NFC fresh juice, concentrated juice, Concentrated juice, clear juice, ,cloudy juice |
Juice yield | 50-75% |
Fruit input brix | 10-20brix (fresh fruit) |
End product brix | 60~72Brix( for concentrated ) |
Package for end product | Aseptic large bag in drum/ glass bottle/PET bottle, Gable top box/ brick shape carton |
Certification: | ISO9001/CE/SGS |
Main material for machines | SUS304 or SUS316 |
Place of Origin: | China |
Manufacturer history | More than 10years |
Voltage | 380V 50Hz/110V 60hz/415V 50Hz |
Power consumption(Kw) | energy saving type, about 100-500kw, |
Operator needed | About 6-20persons |
Cooling water consumption | About 80-300M3 |
Steam consumption | About 300-5000T/H, |
Factory space needed | About 500-5000Sqm |
Warranty | 12 months after commissioning |
After sales service |
Engineers available to service machinery overseas |
Separation technology of pineapple juice processing line
Pineapple should be fresh and juicy, with soft pulp, less fiber and slightly sour and sweet taste. Remove rotten, unripe or diseased fruit. 80% maturity is perfect. In addition, you can use the remaining materials of pineapple cans and protect the production.
Fruit sorter is a professional equipment for pineapple sorting. The pineapple moves forward on the stainless steel roller rod and rotates at the same time. Employees can easily find and remove defective fruit.
Cleaning process of pineapple juice processing line
Cleaning is an important process of pineapple juice production line. It ensures the hygiene of the following processes and final products. We recommend using fruit brushes and spray cleaners for adequate cleaning. It can remove stains, impurities and pesticide residues on fruits by rolling brush and high-pressure spray.
Peeling and extracting of pineapple juice processing line
When the pineapples are completely cleaned, they are sent to the pineapple peeling and extracting machine. There is a knife to cut a pineapple in half, and a scraper to separate the peel from the flesh. Then, the pineapple pulp and the rough juice are transported to the next process, and the peel is discharged through the outlet.
Equipment list for 2T/H fresh mango pulp & pineapple juice procession line | |||||
1 | A | Fruit washing unit | |||
2 | A-1 | Surfing bubble washing machine | 2T/H | SUS304, fruit washing tank (2M*1M*1.2M), water blowing pump,blow fan, clapboard elevator(5M*0.8M*4M) with spraying device, elevator speed is adjustable by frequency convertor | 1 |
3 | A-2 | Belt sorting machine | 2T/H | Main material for equipment is SUS304 stainless steel, material for frame supporter is SUS304 stainless steel rectangular steel, size for roller sorting machine is 4000mm*1200mm (length*width), motor power is 1.5kw, including fruit sorting operation platform (SUS304 stainless steel), size is 4000mm*600mm | 1 |
4 | A-3 | Stainless steel clapboard elevator |
2T/H | Material for clapboard is SUS304 stainless steel, material for frame supporter is SUS304 stainless steel rectangular steel, size for elevator is 5000mm*600mm (length*width), power is 2.2kw, frequency conversion control | 1 |
6 | B | Crushing and pulping unit | |||
7 | B-1 | Pineapple crusher |
2T/H | made of SUS304 stainless steel, side plate 2mm thick;external size 1200×1000×1400mm, power 7.5kw | 1 |
8 | B-2 | Mango Destoner | 2T/H | SUS304 frame,speed is adjustable by transducer,rubber mover plate,with brush | 1 |
9 | B-3-1~2 | screw conveyor | Main material for equipment is SUS304 stainless steel, material for frame supporter is SUS304 stainless steel rectangular steel, external size is 4000mm×φ250mm | 2 | |
10 | B-4-1~2 | Buffer storage tank | V=500L | SUS304,single layer, big opening, bottom with square flange outlet, adjustable legs | 2 |
11 | B-5-1~2 | Screw pump | 2T/H | Sanitary grade,outlet pressure≤0.6MPa | 2 |
12 | B-6 | Tubular pre-heater | 2T/H | SUS304, tubular type, steam heating directly, outlet temperature 85-90℃,temperature is manually controlled | 1 |
13 | B-7 | Double stage pulping machine |
2T/H | SUS304, double stage pulping, first stage rotary speed 960rpm,screen hole diameter 1.0mm, second stage 1200rpm, screen hole diameter 0.6mm |
1 |
14 | B-8 | Spiral squeezer | 2T/H | The main part of the equipment adopts SUS304, and the speed of the waste coming is adjustable, frequency control | 1 |
15 | B-9 | Crushing and pulping platform |
carbon steel frame, outside coating with anti-corrosion paint,stainless steel checker plate, staircase with handrail, water drain in central | 1 | |
17 | C | Concentrating and storage unit | |||
18 | C-1 | Temporary storage tank |
4000L | SUS304, double layer, on top with off-central vertical agitator, CIP spraying ball, adjustable legs, ladder, digital show thermometer, breath cap | 2 |
19 | C-2 | Screw pump | 2T/H | Sanitary grade,outlet pressure≤0.6MPa | 1 |
20 | C-3-1~2 | Centrifugal pump | 10T/H | SUS304 stainless steel, 24 meters lift, mechanical seal, ABB motor | 1 |
21 | C-4 | Single effect forced circulation evaporator | Q=1T/H | SUS304, fully automatic PLC control, evaporation capacity 1T/H | 1 |
22 | C-5 | Buffer tank | V=2000L | SUS304, single layer, on top with off-central vertical agitator, CIP spraying ball, adjustable legs, ladder, digital show thermometer, breath cap | 1 |
23 | C-6 | Screw pump | Q=2T/H | food grade, outlet pressure ≤0.6MPA | 1 |
25 | D | Sterilizing filling unit | |||
26 | D-1 | Tube-in-tube sterilizer | 0.5T/H | adopt the full automatic Simens PLC control,sterilizing temperature 105℃, 60s, material outlet temperature 30 ℃, UK Spirax Sarco steam control system, with CIP cleaning unit | 1 |
27 | D-2 | Degasser unit | 0.5T/H | Automatic control, SUS304, with the degassing tank, vacuum pump, and material pump, Labom Differential pressure sensor control level | 1 |
28 | D-3 | Homogenizer | 0.5T/H | SUS304, maximum pressure 25Mpa, with start cabinet, frequency converted control | 1 |
29 | D-4 | Aseptic large bag filling machine | 0.5T/H | Aseptic large bag filler, 220kg, single heads , automatic control, self-leaning system, with Motorless drum rolling conveyor | 1 |
31 | E | Blending unit | |||
32 | E-1 | Emulsification tank | 1500L | SUS304 stainless steel, 60mm PU insulation, high speed stirring 1400rpm at bottom, digital display thermometer, built-in scale, conical cover, CIP cleaning ball, high and low level sensor, special sugar funnel | 1 |
33 | E-2 | Centrifugal pump | 10T/H | SUS304 stainless steel, 24 meters lift, mechanical seal, ABB motor | 1 |
34 | E-3 | Twin tube filter | 10T/H | SUS304 stainless steel, 200 mesh, stainless steel filter net, twin tube | 1 |
35 | E-4 | Dissolving platform | SUS304 stainless steel, stainless steel pattern plate, handrail and ladder, centralized drainage, size is about 1200*1200*1200mm | 1 | |
36 | E-5-1~3 | Blending tank | 6000L | SUS304 stainless steel, single layer,off-center agitator, 36 rpm, airtight manhole, digital display thermometer, CIP cleaning ball, adjustable legs, acid spraying nozzel, sample valve | 3 |
37 | E-6 | Centrifugal pump | 10T/H | SUS304 stainless steel, pump head is 36 lift, mechanical seal, ABB motor | 1 |
38 | E-7 | Inverted screw pump | 5T/H | Inverted screw pump, with dynamic cart, can be lifted, speed stepless adjustable, the part touched with product is SU304L stainless steel | 1 |
39 | E-8 | Twin barrel filter | 10T/H | SUS304 stainless steel, 40 mesh, stainless steel filter net, twin tubes | 1 |
40 | E-9 | Blending platform |
SUS304, stainless steel pattern plate, handrail, ladder, centralized drainage,size 4500*800*1800mm | 1 | |
42 | F | Sterilizing and filling unit | |||
43 | F-1 | Tubular sterilizer | Q=6T/h | Material: SUS 304 tubular type, Sterilization temperature range: 25~50℃→95℃(30S)(sterilization)→88℃(hot filling) Spirax sarco steam pressure relief and regulating valve system, steam trap, Germany Jumo temperature sensor. Germany Burkert tower water regulator, GEA/APV pneumatic valve, paperless temperature recorder,Siemens PLC touch screen control, with self CIP cleaning system |
1 |
44 | F-2 | Vacuum degasser |
Q=6T/h | SUS304, differential pressure transducer, water circulation type vacuum pump, working vacuum degree-0.08MPa, vertical multi-stage centrifugal pump, frequency converted control |
1 |
45 | F-3 | Homogenizer | Q=6T/h | SUS304, maximum pressure 25Mpa, with start cabinet, frequency converted control | 1 |
46 | F-4 | PET bottle filling machine |
Q=6T/h | 500ml/b, 12000B/h, tilt bottle sterilizing, spray cooling tunnel, conveyor chain, with ink jet date coder, dryer, labeling machine, shrink labeling machine, shrink film wrapping machine, carton packing machine, etc |
1 |
48 | G | Hot water unit | |||
49 | G-1 | Hot water tank | V=3000L | SUS304, 60mm PU heat preservation, top and bottom 15° conical head, airtight manhole, respiration valve, the digital display thermometer, overflow tube, anti-vortex plate, pure water inlet, hot water reflux nozzel, glass tube indicator, ball float type sensor of high,middle, low level, bottom discharge valve with pull rod, adjustable legs, ladder | 1 |
50 | G-2 | Centrifugal pump | Q=5T/h | SUS304, lift 36 meters, mechanical seal | 1 |
51 | G-3 | Palte heater | Q=5T/h | SUS304, steam heating directly, plate Proof Pressure 8kg,60-95℃ | 1 |
52 | G-4 | Temperature control system | K Spirax sarco reducing valve, trap system, Chinese famous brand stop valve, steam instrument | 1 | |
54 | H | CIP unit | |||
55 | H | CIP system | 3*3000L | Three tanks, single circulation, Semi-auto CIP, double layers insulation tank, tank material SUS304 stainless steel,acid&alkali tank with stirrer, high&Low liquid level alarm system, Spirax Sarco temperature auto control, JUMO temperature sensor, Shanghai YUAN brand progress pump 1 pieces, 20T/H, pumping lift 36M,300L concentrated acid & alkali tank which material is SUS316L , The USA imported pneumatic diaphragm pump two pieces. | 1 |
56 | R | CIP return pump | 20T/H | SUS316L, 24m lift, mechanical seal, ABB motor | 2 |
59 | I | Installation part | |||
60 | I-1 | product piping system | CIP pipeline,processing pipeline and sewage pipeline of all the equipment from Beyond, and also all the needed valves, meters, ISO standard (Φ63,Φ51, Φ38 etc), SMS round thread standard | 1 | |
61 | I-2 | power piping system | including equipment steam pipeline(carbon steel pipe), ice water pipeline(Hot dip galvanized pipe), tap water(Hot dip galvanized ) and compressed air pipeline(carbon steel pipe), and also needed valves,meters, not including the insulation of the pipes, buyer connect main pipe to required position |
1 | |
62 | I-3 | electrical distribution cabinets | including all the Beyond Provided equipments' power control cabinets and site control cabinets in the main workshop, made of stainless steel SUS304 | 1 | |
63 | I-4 | electric distributing system | All the needed cable and related electric parts for installation(cable, support, flexiable tube etc) of Beyond equipment |
1 | |
64 | I-5 | installation and commissioning cost | installation and commissioning on the equipments from seller's(Beyond) company,customer offer installation tools(welding machine, cutting machine, flat machine etc) and installation consumable materials(stainless steel welding sticks, carbon welding sticks, electric power, argon etc) |
1 |
Second press
Peeled pineapple pulp is conveyed to a screw juicer for further extraction. In order to make full use of raw materials, you can add water to pineapple dregs for secondary extrusion.
Spiral Juicer apple juice processing
Pineapple juice filtration in pineapple juice processing line
The juice filter is used after the juicer of the mango juice processing line. It can remove all suspended solids, fibers and colloidal particles by centrifugal force. In this way, it can further refine pineapple juice. The pulp size of refined pineapple juice is less than 0.8mm.
Pineapple juice degassing in pineapple juice processing line
The vacuum degasser is used to remove the air in the juice to inhibit oxidation and browning. By eliminating the gas attached to the particles, it can prevent the solids from floating and improve the appearance of the juice. Degassing can also reduce the foam in packaging and sterilization and reduce the corrosion of containers. Generally, degassing is performed after homogenization and before filling.
The pineapple juice degasser is made of high-quality materials, the part in contact with the juice is made of stainless steel, and the sealing ring is made of food grade rubber.
Sterilization of pineapple juice in pineapple juice processing line
Fruit juice is usually sterilized by high and short sterilization and processed for 15-30 minutes at (93 ± 2) ℃.
The juice sterilizer can realize high-precision temperature control and rapid cooling, thus shortening the sterilization time. High quality stainless steel is used to ensure hygiene, and stepless speed regulation realizes continuous operation.
Pineapple juice cooling in pineapple juice processing line
The sterilized pineapple juice is sent to a heat exchanger where they transfer heat to the newly extracted juice. After this process, the temperature of sterilized pineapple juice was reduced to about 50 ℃. Meanwhile, the raw juice is preheated.
Pineapple juice filling for pineapple juice processing line
Thoroughly clean and disinfect the juice bottle before loading the pineapple juice into the juice bottle. When the juice is cooled to the appropriate temperature, it is filled into a bottle and completely sealed. Then wipe the water off the bottle, label it and store it in the warehouse.