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Erik Steen Hansen of DenmarkI am the person, who has done the trials/production using the Pineapple crusher. So far the crusher has worked very well! -
Director Gerelkhuu of MongoliaYou are always welcome. Glad to work with your company and employees.
Contact Person :
Caroline Wang
Phone Number :
+86-13918793199
Pineapple Juice Production Pineapple Processing Line For Pineapple Fruit Juice
| Place of Origin | China |
|---|---|
| Brand Name | Shanghai Beyond |
| Certification | ISO9001/CE/SGS |
| Model Number | BY-PL |
| Minimum Order Quantity | One set/one line |
| Price | Negotiation |
| Packaging Details | PE film wrapping, or carbon steel frame packing, or wooden case packing as to clients’ requirement |
| Delivery Time | 50-100 working days upon receipt of payment and confirmed the drawings |
| Supply Ability | 50 Sets Per Season |
Contact me for free samples and coupons.
Whatsapp:0086 18588475571
Wechat: 0086 18588475571
Skype: sales10@aixton.com
If you have any concern, we provide 24-hour online help.
xProduct Details
| Product Name | 5-50T/H Pineapple Concentrate And Non-concentrate Juice Line | Juice Yield | 50-75% |
|---|---|---|---|
| Fruit Input Brix | 10-20brix (fresh Fruit) | End Product Brix | 60~72Brix( For Concentrated ) |
| Voltage | 380V 50Hz/110V 60hz/415V 50Hz | Power Consumption(Kw) | Energy Saving Type, About 100-500kw |
| Warranty | 12 Months | ||
| High Light | pineapple cutting machine,pineapple juice extractor machine |
||
Product Description
NFC Pineapple juice, fresh organic pineapple juice, 5-50T/H clear juice Line
Specifications:
| Brand Name: | Shanghai Beyond |
| Model Number: | BY-MPL05 |
| Capacity | 5-50T/H |
| Raw material |
Fresh pineapple |
| End product | NFC fresh juice, concentrated juice, Concentrated juice, clear juice, ,cloudy juice |
| Juice yield | 50-75% |
| Fruit input brix | 10-20brix (fresh fruit) |
| End product brix | 60~72Brix( for concentrated ) |
| Package for end product | Aseptic large bag in drum/ glass bottle/PET bottle, Gable top box/ brick shape carton |
| Certification: | ISO9001/CE/SGS |
| Main material for machines | SUS304 or SUS316 |
| Place of Origin: | China |
| Manufacturer history | More than 10years |
| Voltage | 380V 50Hz/110V 60hz/415V 50Hz |
| Power consumption(Kw) | energy saving type, about 100-500kw, |
| Operator needed | About 6-20persons |
| Cooling water consumption | About 80-300M3 |
| Steam consumption | About 300-5000T/H, |
| Factory space needed | About 500-5000Sqm |
| Warranty | 12 months after commissioning |
|
After sales service |
Engineers available to service machinery overseas |
Description:
Pineapple is a famous tropical fruit, Because of its delicate flesh, unique flavor, which is very popular and known as the "king of tropical fruit".
Complete plant of pineapple processing equipment including following procedures, washing the fresh pineapple , peeling, pulping, crushing, squeezing, enzyme destruction, membrane filtrating, concentrating, sterilizing, filling process etc.
The fresh pineapple is processing into the clear juice and cloudy juice, then packing into the gable op box, aseptic bags, PET bottles and other containers, achieving the selling purpose of cold chain or normal temperature.
Features of pineapple processing line
The processing capacity is varied from 60 tons/day to 1500 tons/day;
The line is also suitable for processing the fruits that share the similar characteristics;
Using efficient belt juice extractor to improve the juice efficiency and the output percentage of pineapple;
The production process fully automatic PLC control to save labor and facilitate production management;
Low-temperature vacuum evaporation ,Maximize reserve the flavor substances and nutrients also save energy.
Tubular UHT sterilizer and Aseptic filling machine, produce high-quality aseptic juice products
Automatic CIP cleaning ,ensure the entire line equipment of food hygiene and safety requirements
| Equipment list for 2T/H fresh mango pulp & pineapple juice procession line | |||||
| 1 | A | Fruit washing unit | |||
| 2 | A-1 | Surfing bubble washing machine | 2T/H | SUS304, fruit washing tank (2M*1M*1.2M), water blowing pump,blow fan, clapboard elevator(5M*0.8M*4M) with spraying device, elevator speed is adjustable by frequency convertor | 1 |
| 3 | A-2 | Belt sorting machine | 2T/H | Main material for equipment is SUS304 stainless steel, material for frame supporter is SUS304 stainless steel rectangular steel, size for roller sorting machine is 4000mm*1200mm (length*width), motor power is 1.5kw, including fruit sorting operation platform (SUS304 stainless steel), size is 4000mm*600mm | 1 |
| 4 | A-3 | Stainless steel clapboard elevator |
2T/H | Material for clapboard is SUS304 stainless steel, material for frame supporter is SUS304 stainless steel rectangular steel, size for elevator is 5000mm*600mm (length*width), power is 2.2kw, frequency conversion control | 1 |
| 6 | B | Crushing and pulping unit | |||
| 7 | B-1 | Pineapple crusher |
2T/H | made of SUS304 stainless steel, side plate 2mm thick;external size 1200×1000×1400mm, power 7.5kw | 1 |
| 8 | B-2 | Mango Destoner | 2T/H | SUS304 frame,speed is adjustable by transducer,rubber mover plate,with brush | 1 |
| 9 | B-3-1~2 | screw conveyor | Main material for equipment is SUS304 stainless steel, material for frame supporter is SUS304 stainless steel rectangular steel, external size is 4000mm×φ250mm | 2 | |
| 10 | B-4-1~2 | Buffer storage tank | V=500L | SUS304,single layer, big opening, bottom with square flange outlet, adjustable legs | 2 |
| 11 | B-5-1~2 | Screw pump | 2T/H | Sanitary grade,outlet pressure≤0.6MPa | 2 |
| 12 | B-6 | Tubular pre-heater | 2T/H | SUS304, tubular type, steam heating directly, outlet temperature 85-90℃,temperature is manually controlled | 1 |
| 13 | B-7 | Double stage pulping machine |
2T/H | SUS304, double stage pulping, first stage rotary speed 960rpm,screen hole diameter 1.0mm, second stage 1200rpm, screen hole diameter 0.6mm |
1 |
| 14 | B-8 | Spiral squeezer | 2T/H | The main part of the equipment adopts SUS304, and the speed of the waste coming is adjustable, frequency control | 1 |
| 15 | B-9 | Crushing and pulping platform |
carbon steel frame, outside coating with anti-corrosion paint,stainless steel checker plate, staircase with handrail, water drain in central | 1 | |
| 17 | C | Concentrating and storage unit | |||
| 18 | C-1 | Temporary storage tank |
4000L | SUS304, double layer, on top with off-central vertical agitator, CIP spraying ball, adjustable legs, ladder, digital show thermometer, breath cap | 2 |
| 19 | C-2 | Screw pump | 2T/H | Sanitary grade,outlet pressure≤0.6MPa | 1 |
| 20 | C-3-1~2 | Centrifugal pump | 10T/H | SUS304 stainless steel, 24 meters lift, mechanical seal, ABB motor | 1 |
| 21 | C-4 | Single effect forced circulation evaporator | Q=1T/H | SUS304, fully automatic PLC control, evaporation capacity 1T/H | 1 |
| 22 | C-5 | Buffer tank | V=2000L | SUS304, single layer, on top with off-central vertical agitator, CIP spraying ball, adjustable legs, ladder, digital show thermometer, breath cap | 1 |
| 23 | C-6 | Screw pump | Q=2T/H | food grade, outlet pressure ≤0.6MPA | 1 |
| 25 | D | Sterilizing filling unit | |||
| 26 | D-1 | Tube-in-tube sterilizer | 0.5T/H | adopt the full automatic Simens PLC control,sterilizing temperature 105℃, 60s, material outlet temperature 30 ℃, UK Spirax Sarco steam control system, with CIP cleaning unit | 1 |
| 27 | D-2 | Degasser unit | 0.5T/H | Automatic control, SUS304, with the degassing tank, vacuum pump, and material pump, Labom Differential pressure sensor control level | 1 |
| 28 | D-3 | Homogenizer | 0.5T/H | SUS304, maximum pressure 25Mpa, with start cabinet, frequency converted control | 1 |
| 29 | D-4 | Aseptic large bag filling machine | 0.5T/H | Aseptic large bag filler, 220kg, single heads , automatic control, self-leaning system, with Motorless drum rolling conveyor | 1 |
| 31 | E | Blending unit | |||
| 32 | E-1 | Emulsification tank | 1500L | SUS304 stainless steel, 60mm PU insulation, high speed stirring 1400rpm at bottom, digital display thermometer, built-in scale, conical cover, CIP cleaning ball, high and low level sensor, special sugar funnel | 1 |
| 33 | E-2 | Centrifugal pump | 10T/H | SUS304 stainless steel, 24 meters lift, mechanical seal, ABB motor | 1 |
| 34 | E-3 | Twin tube filter | 10T/H | SUS304 stainless steel, 200 mesh, stainless steel filter net, twin tube | 1 |
| 35 | E-4 | Dissolving platform | SUS304 stainless steel, stainless steel pattern plate, handrail and ladder, centralized drainage, size is about 1200*1200*1200mm | 1 | |
| 36 | E-5-1~3 | Blending tank | 6000L | SUS304 stainless steel, single layer,off-center agitator, 36 rpm, airtight manhole, digital display thermometer, CIP cleaning ball, adjustable legs, acid spraying nozzel, sample valve | 3 |
| 37 | E-6 | Centrifugal pump | 10T/H | SUS304 stainless steel, pump head is 36 lift, mechanical seal, ABB motor | 1 |
| 38 | E-7 | Inverted screw pump | 5T/H | Inverted screw pump, with dynamic cart, can be lifted, speed stepless adjustable, the part touched with product is SU304L stainless steel | 1 |
| 39 | E-8 | Twin barrel filter | 10T/H | SUS304 stainless steel, 40 mesh, stainless steel filter net, twin tubes | 1 |
| 40 | E-9 | Blending platform |
SUS304, stainless steel pattern plate, handrail, ladder, centralized drainage,size 4500*800*1800mm | 1 | |
| 42 | F | Sterilizing and filling unit | |||
| 43 | F-1 | Tubular sterilizer | Q=6T/h | Material: SUS 304 tubular type, Sterilization temperature range: 25~50℃→95℃(30S)(sterilization)→88℃(hot filling) Spirax sarco steam pressure relief and regulating valve system, steam trap, Germany Jumo temperature sensor. Germany Burkert tower water regulator, GEA/APV pneumatic valve, paperless temperature recorder,Siemens PLC touch screen control, with self CIP cleaning system |
1 |
| 44 | F-2 | Vacuum degasser |
Q=6T/h | SUS304, differential pressure transducer, water circulation type vacuum pump, working vacuum degree-0.08MPa, vertical multi-stage centrifugal pump, frequency converted control |
1 |
| 45 | F-3 | Homogenizer | Q=6T/h | SUS304, maximum pressure 25Mpa, with start cabinet, frequency converted control | 1 |
| 46 | F-4 | PET bottle filling machine |
Q=6T/h | 500ml/b, 12000B/h, tilt bottle sterilizing, spray cooling tunnel, conveyor chain, with ink jet date coder, dryer, labeling machine, shrink labeling machine, shrink film wrapping machine, carton packing machine, etc |
1 |
| 48 | G | Hot water unit | |||
| 49 | G-1 | Hot water tank | V=3000L | SUS304, 60mm PU heat preservation, top and bottom 15° conical head, airtight manhole, respiration valve, the digital display thermometer, overflow tube, anti-vortex plate, pure water inlet, hot water reflux nozzel, glass tube indicator, ball float type sensor of high,middle, low level, bottom discharge valve with pull rod, adjustable legs, ladder | 1 |
| 50 | G-2 | Centrifugal pump | Q=5T/h | SUS304, lift 36 meters, mechanical seal | 1 |
| 51 | G-3 | Palte heater | Q=5T/h | SUS304, steam heating directly, plate Proof Pressure 8kg,60-95℃ | 1 |
| 52 | G-4 | Temperature control system | K Spirax sarco reducing valve, trap system, Chinese famous brand stop valve, steam instrument | 1 | |
| 54 | H | CIP unit | |||
| 55 | H | CIP system | 3*3000L | Three tanks, single circulation, Semi-auto CIP, double layers insulation tank, tank material SUS304 stainless steel,acid&alkali tank with stirrer, high&Low liquid level alarm system, Spirax Sarco temperature auto control, JUMO temperature sensor, Shanghai YUAN brand progress pump 1 pieces, 20T/H, pumping lift 36M,300L concentrated acid & alkali tank which material is SUS316L , The USA imported pneumatic diaphragm pump two pieces. | 1 |
| 56 | R | CIP return pump | 20T/H | SUS316L, 24m lift, mechanical seal, ABB motor | 2 |
| 59 | I | Installation part | |||
| 60 | I-1 | product piping system | CIP pipeline,processing pipeline and sewage pipeline of all the equipment from Beyond, and also all the needed valves, meters, ISO standard (Φ63,Φ51, Φ38 etc), SMS round thread standard | 1 | |
| 61 | I-2 | power piping system | including equipment steam pipeline(carbon steel pipe), ice water pipeline(Hot dip galvanized pipe), tap water(Hot dip galvanized ) and compressed air pipeline(carbon steel pipe), and also needed valves,meters, not including the insulation of the pipes, buyer connect main pipe to required position |
1 | |
| 62 | I-3 | electrical distribution cabinets | including all the Beyond Provided equipments' power control cabinets and site control cabinets in the main workshop, made of stainless steel SUS304 | 1 | |
| 63 | I-4 | electric distributing system | All the needed cable and related electric parts for installation(cable, support, flexiable tube etc) of Beyond equipment |
1 | |
| 64 | I-5 | installation and commissioning cost | installation and commissioning on the equipments from seller's(Beyond) company,customer offer installation tools(welding machine, cutting machine, flat machine etc) and installation consumable materials(stainless steel welding sticks, carbon welding sticks, electric power, argon etc) |
1 | |
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