Erik Steen Hansen of DenmarkI am the person, who has done the trials/production using the Pineapple crusher. So far the crusher has worked very well!
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10000LPH CIP UHT Milk Processing Equipment Semi Automatic
|Application||Cow Milk, Kamel Milk, Buffalo Milk ,etc||End Product||Pasteurized Milkyogurt/ Cheese/cream/ Butter|
|Processing Capacity||2000LPH-10000LPH||Control Type||Semi-automatic Or Full Automatic|
|Package Type||Plastic Pouches/ Bottles/ Cups||Product Name||Milk Beverage Processing Equipment|
|Blending System||Full-auto Blending System||CIP||Full-auto CIP System|
10000LPH uht milk processing equipment,
Formulated uht milk processing equipment,
10000LPH uht machine
Dairy production industry full-auto CIP system milk beverage processing equipment
Milk beverage refers to the products made of fresh milk or dairy products after fermentation or without fermentation. Milk containing drinks are divided into prepared milk containing drinks and fermented milk containing drinks. Formulated milk containing beverage is a beverage prepared with milk or dairy products as raw materials 4 and one or more kinds of water, white granulated sugar, sweetener, sour agent, fruit juice, tea, coffee, plant extract, etc.
The evaporated product, the unsweetened condensed milk, is normally packed in cans, which are then sterilized in autoclaves or horizontal sterilizers, or UHT-treated and aseptically packed in paperboard packages.
Sweetened condensed milk is basically concentrated milk, to which sugar has been added. The product is yellowish in colour and high viscous. The high sugar concentration in sweetened condensed milk increases the osmotic pressure to such a level that most of the microorganisms are destroyed. This product is not heat treated after packaging as its high sugar content preserves it for a long shelf-life. The sugar concentration in the water phase must not be less than 62.5 % or more than 64.5 %. At the latter level, the sugar solution reaches its saturation point and some sugar may then crystallize, forming a sediment.
The manufacturing processes for these two products are shown as block diagrams in Figures.
The first stage, in both cases, comprises precision standardization of the milk fat content and the dry matter content. This is followed by heat treatment, which serves partly to destroy the microorganisms in the milk, and partly to stabilize the milk, so that it will not coagulate in the subsequent sterilization process. Raw material requirements and the initial treatment are identical for both products. After that, the processes differ slightly.
Main dairy production line equipment :
This machine stands between the pasteurizer and the UHT, can be used for PET hot filling or roof shape filling sterilize.
Full automatic control: UK Spirax Sarco steam pressure reduce valve, German Burkert or Spirax Sarco temperature control system, German Labom temperature transducer, Anthone temperature recorder without paper, South hot water pump, Siemens PLC full automatic control with touch screen, the precision of temperature control is ±0.5 degree.
Semiautomatic control: UK Spirax Sarco steam pressure reduce valve, German Burkert or Spirax Sarco temperature control system, German Labom temperature transducer, Anthone temperature recorder without paper, South hot water pump, Siemens LOGO control, the precision of temperature control is ±0.5 degree.
The strong ability of three-3D design,advanced technology design and high-end full-auto control system can offer powerful guarantee for modern dairy,beverage production line.It also makes the production line to be efficient,safe and energy-saving.
|Equipment list of 25T/D DAIRY PRODUCTION LINE
|NO.||NAME||MAIN TECHNOLOGY PARAMETER|
|1||MILK RECEIVESTORAGEAND CREAM SEPARETOR UNIT|
|2||electron pound scale||maximum weighing 500KG|
|3||milk weighing tank||made of SUS stainless steal,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball|
|4||milk acceptor||SUS304 stainless steel,single layer,CIP cleaning ball|
|5||milk pump||SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished|
|6||twin piping filter||SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh|
|7||dish separator||auto residue discharge|
|8||chiling tank||SUS304 stainless steel,alveolate jacket,attached with compressor|
|9||milk pump||SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished|
|11||blending tank||SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet|
|12||milk pump||SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished|
|13||mini set of plate-type heat exchanger||SUS304 stainless steel,two stages,|
|14||high speed emulsification tank||SUS304 stainless steel,heat insulated,bottom high speed emulsifier,digital readout thermometer,supporters with adjustable feet|
|15||milk pump||SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished|
|16||twin piping filter||SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh|
|18||UHT sterilizer||tub-type,sterilzing temperature 137 C,holding time 4S,full automatic control|
|19||high pressure homogenizer||40MPa,(starting box included)|
|20||temperature holding||SUS304,holding 300S|
|21||distributing plate||SUS304,3 holes|
|22||cheesebutter processing unit|
|23||bufferying tank||SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet|
|24||milk pump||SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished|
|26||bufferying container||SUS304,with cover|
|27||milk pump||SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished|
|29||cheese vat||SUS304,with heating jacket and insising device|
|32||yogurt fermentation unit|
|33||fermentation tank||SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet|
|34||rotary pump||SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift|
|35||plate cooler||SUS304,single stage,milk discharge at 4C|
|36||rotary pump||SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift|
|38||higher position tank|
|39||pasteurized milk filling machine|
|40||yogurt filling machine|
|42||semi-auto CIP system||outer coat of SUS304 stainless steel material,inner shell of SUS316,single cleaning way,Concentrated acid/alcali tank adding system based on US technology, 100L×2 acid/alcali Concentrate tanks|
|43||CIP return pump||SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished|
|44||installation part||whole milk processing line installation and commissioning|
Shanghai Beyond Machinery Co., Ltd. is a professional technology developing enterprise which mainly engaged in healthy equipment fields. Combined with R& D, procedure design service, turnkey base project,equipment manufacturing, installation, commissioning and training, our company is specialized in turnkey projects services widely applicable to food industry such as fruit and vegetable juice, dairy product and beverage, meat and bone, egg product etc, and others include pharmaceuticals and fine chemicals as well. Beyond acted as pioneer to introduce and absorb advanced international technology and procedures, continuously innovate and positively promote deep communication and cooperation inside industry, which high effectively push industry develop healthily and orderly.
Beyond’s company culture of Honesty, practicality, innovation,happiness gathered many excellent professional technical talents who is rich of practical experience. The predominant team with tactical management and advanced innovation achieve perfect product quality for BEYOND. Shanghai Beyond Machinery Co.,Ltd. warmly welcome our new and old customers come to visit our company and have business talks.
Packaging & Shipping
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: I haven't done business with you company before, how can I trust your company ?
A: Our company has been in Alibaba.com for 14 years, which is longer than most of our fellow suppliers, we have been golden suppliers for years. What ' s more, we have got quite a lot authority certificates, for example, CE, ISO9001, Alibaba onsite check certificate.
7) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
8) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
9) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.