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Erik Steen Hansen of DenmarkI am the person, who has done the trials/production using the Pineapple crusher. So far the crusher has worked very well! -
Director Gerelkhuu of MongoliaYou are always welcome. Glad to work with your company and employees.
Contact Person :
Caroline Wang
Phone Number :
+86-13918793199
Mango juice extraction equipment mango jam processing plant for sale
| Place of Origin | China |
|---|---|
| Brand Name | Shanghai Beyond |
| Certification | ISO9001/CE/SGS |
| Model Number | BY-MPL |
| Minimum Order Quantity | One set/one line |
| Price | Negotiation |
| Packaging Details | PE film wrapping, or carbon steel frame packing, or wooden case packing as to clients’ requirement |
| Delivery Time | 50-100 working days upon receipt of payment and confirmed the drawings |
| Supply Ability | 50 Sets Per Season |
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xProduct Details
| Product Name | Mango Juice Extraction Equipment | Processing Line Type | Complete Turn-key Project |
|---|---|---|---|
| Juice Yield | 50-75% | Fruit Input Brix | 10-20brix (fresh Fruit) |
| End Product Brix | 60~72Brix( For Concentrated ) | Voltage | 220V/380V/415V/440V |
| Operator Needed | About 6-20persons | Dimension | 6000x1000x1500mm |
| Frequency | 50/60Hz | Material | Stainless Steel |
| Noise Level | ≤75dB | Power Consumption | 2.2-3.5KW |
| Power Supply | 220V/380V/415V/440V | Processing Capacity | 10-20 Tons/Hour |
| Processing Steps | Cleaning, Sorting, Peeling, Cutting, Packaging | Size Of Mango | 30-50mm |
| Weight | 1000KG |
Product Description
Mango juice extraction equipment mango jam processing plant for sale
Mango juice extraction equipment typically includes the following:
Fruit washer: This equipment is used to clean and remove any surface contaminants from the mangoes before the extraction process.
Mango peeler/corer: This machine is designed to remove the peel and core of the mangoes, leaving only the flesh for juice extraction.
Pulping machine: This equipment is used to break down the mango flesh into a pulp, separating it from the seeds and fibrous material.
Juice extractor: This machine is specifically designed to extract the juice from the mango pulp. It usually involves a pressing mechanism or centrifugal force to separate the juice from the pulp.
Pulp collecter: This equipment collects the extracted pulp, allowing for further processing or disposal.
Juice filter: A filtration system is used to remove any remaining solids or impurities from the mango juice, resulting in a clear and smooth liquid.
Pasteurizer: This machine is used to heat the mango juice to a specific temperature to kill any bacteria or microorganisms, ensuring its shelf stability and safety.
Bottling/packaging equipment: After pasteurization, the mango juice is typically bottled or packed into containers using automated filling machines.
Specifications:
| Brand Name: | Shanghai Beyond |
| Model Number: | BY-MPL05 |
| Capacity | 5-50T/H |
| Raw material | Fresh Mango / pineapple |
| End product | NFC fresh juice, concentrated juice, Concentrated juice, clear juice, ,cloudy juice |
| Juice yield | 50-75% |
| Fruit input brix | 10-20brix (fresh fruit) |
| End product brix | 60~72Brix( for concentrated ) |
| Package for end product | Aseptic large bag in drum/ glass bottle/PET bottle, Gable top box/ brick shape carton |
| Certification: | ISO9001/CE/SGS |
| Main material for machines | SUS304 or SUS316 |
| Place of Origin: | China |
| Manufacturer history | More than 10years |
| Voltage | 380V 50Hz/110V 60hz/415V 50Hz |
| Power consumption(Kw) | energy saving type, about 100-500kw, |
| Operator needed | About 6-20persons |
| Cooling water consumption | About 80-300M3 |
| Steam consumption | About 300-5000T/H, |
| Factory space needed | About 500-5000Sqm |
| Warranty | 12 months after commissioning |
|
After sales service |
Engineers available to service machinery overseas |
Production technology of mango juice
Mango juice production line includes the following equipment, but not all of them are essential.
Fruit Sorter
Fruit washing machine
Mango pulper
Vacuum degasser
Juice homogenizer
Juice pasteurizer
Fruit juice filling machine
Mango sorting technology
The sorting process is to check the raw materials to ensure the quality of mango juice. Mature is the best. The fruit sorter can help the staff deal with the immature, sick or rotten fruits.
Roller type mango sorter can be used to select spherical and oval fruits such as mango. The fruit sorter can work independently or connect with other mango juice processing machines. The roller bar is driven by a horizontally moving chain to push the mango forward and rotate at the same time. During this process, employees can observe from various angles and pick out unqualified products.
Mango sorter
Mango sorter has the following advantages:
The transmission shaft is made of stainless steel with stepless speed regulation device.
The rolling rod is made of stainless steel with smooth surface and no damage to the fruit surface.
The motor is equipped with a shield and the oil conduit is grounded. They contribute to a hygienic environment for fruit classification.
Mango washing technology
The mango juice production process is carried out by a surf type fruit washing machine. It is suitable for spherical and oval fruits. Under the washing of the high-pressure water pump, the fruit rolls and is washed by the tumbling water. Then, they are washed into the elevator and the next process is carried out by the inflow of water.
Features of mango processing line
The processing capacity is varied from 60 tons/day to 1500 tons/day;
The line is also suitable for processing the fruits that share the similar characteristics;
Using the high efficient of mango de-stoner to improve the mango output percentage effectively;
The production process fully automatic PLC control to save labor and facilitate production management;
Low-temperature vacuum evaporation ,Maximize reserve the flavor substances and nutrients also save energy.
Tubular UHT sterilizer and Aseptic filling machine, produce high-quality aseptic juice products
Automatic CIP cleaning ,ensure the entire line equipment of food hygiene and safety requirements
Project samples:
| No. | Project information | Place | Remark |
| 1 | 5T/H Pineapple crushing | Kenya | Crushing machine |
| 2 | 2T/H pineapple juice processing line | Sri Lanka | Fresh fruit pre-processing project |
| 3 |
6t/H Beverage Production Line |
Liaoning huludao | Turnkey Project |
| 4 | 3t/H Pectin Beverage Production Line | Shandong yantai |
Turnkey Project |
| 5 | 24000 p/H PET honeysuckle Extraction Drink Pre-process Production Line | Chongqing Xiushan |
Turnkey Project |
| 6 |
12t/H beverage production line |
Henan Sanmenxia |
Turnkey Project |
| 7 | 5 t/H Aloe Beverage Production Line | Zhejiang jiaxing |
Turnkey Project |
| 8 | Fruit processing machinery | France | Fruit processing machinery |
| Flow NO | Name | Model | Specification | Qty (set) |
|
| A Fresh mango processing unit | |||||
| A-1 | Clapboard elevator | 5T/h | SUS304 frame,stainless steel clapboard, by frequency controller 20~100RPM,conveyer chain is made of antisepsis material | 1 | |
| A-2 | Air-blow washer and sorting machine | 5T/h | stainless steel centrifugal pump ; oxygen pump; speed can be adjustable,size of elevator and sorting roller is φ51, sorting table with guardrail, platform is made of stainelss steel anti-skidding Checkered plates | 1 | |
| A-3 | Brush washer | 5T/h | material is SUS304, size of the machine is 4000×2000×1400mm, imported transducer, with manual fruit pusher,at bottom with spraying device for tap water spraying | 1 | |
| A-4 | Clapboard elevator | 5T/h | motor of the machine is 3kw,with gearbox, speed is 20~100RPM adjustable, stainless steel clapboard, 4500×1100mm | 1 | |
| Subtotal: | |||||
| B Mango pulping unit | |||||
| B-1 | Pulper and destoner compound | 5T/H | SUS304 frame,speed is adjustable by transducer | 1 | |
| B-2 | Screw conveyer for fruit core | made of SUS304 stainless steel, diameter of the screw is 300mm,U shape | 3 | ||
| B-3 | Temporary storage tank | 1000L | SUS304,single layer,top mounted light view window fixture, CIP spraying ball, at bottom with flange connected outlet,with high/low level probe,4 adjustable legs | 1 | |
| B-4 | Screw pump | 10T/H | manually adjust the speed, pressure at outlet is 0.6Mp | 2 | |
| B-5 |
Tubular heater |
5T/H |
food sanitary grade. Tubular heating, with imported steam reducing valve system, temperature is manualy controled, with thermometer at outlet |
1 | |
| B-6 | Scraper type refiner | 3T/H | SUS304,stainless steel net hole ,variable frequency speed control,with adjustable outlet pressure | 1 | |
| B-7 | Buffer storage tank | 1000L | material is SUS304 stainless steel, single layer, round shape, half open type, outlet at bottom with flange connected, high/low level probe, pure water inlet | 1 | |
| B-8 | Platform for destoner,pulper and crusher | mild steel supporter, on surface with stainless steel checkered plate,dimension is 5000mm×2500mm,water drainage in central | 1 | ||
| B-9 | Platform for pulper | mild steel supporter, on surface with stainless steel checkered plate,dimension is 3500mm×2500mm,water drainage in central | 1 | ||
| B-10 | Crusher | SUS304, tooth-type, with ABB motors, with sandblasting on the appearance | 1 | ||
| B-11 | Belt press juier | 5T/H | sanitary mesh bag,SUS 304, full automatic | 1 | |
| B-12 | Double stage pulper | 5T/H | SUS304, first mesh 0.8mm , secondary mesh 0.4mm, power 18.5KW SUS 304, first stage 0.8mm mesh, second stage 0.4mm mesh, power 18.5kw |
1 | |
| Subtotal: | |||||
| C Evaporator and concentrating unit | |||||
| C-1 | Buffer storage tank | 3000L | Material is SUS304 stainless steel, with PU isolation, cone top, outlet at bottom with flange connected,sealed manhole,ladder,high/low level probe, sample valve, top mounted standing agitator, anti-eddy plate at bottom, digital indicator thermometer, CIP spraying ball, adjustable legs | 2 | |
| C-2 | Centrifugal pump | 10T/H | Sanitary food grade, mechanical seal,ABB motor,pump head is 36m | 1 | |
| C-3 |
Double effects forced circuit evaporator |
1.5-2T/H |
SUS304 material,full-auto PLC control, UK imported steam reduction and adjusting valve system, imported temperature sensor, differential pressure controller,use tower water for cooling |
1 | |
| C-4 | Batch storage tank | 5000L | Material is SUS304 stainless steel, single layer, digital show thermometer,sample valve,airtight manhole, ladder, high/low level sensor, standing type off-side agitator, anti-eddy plate, CIP cleaning ball, adjustable supporters | 2 | |
| C-5 | Rotary pump | 3~5T/H | use food grade rubber as gasket, inside is mirrow polished, frequency controled | 1 | |
| Subtotal: | |||||
| D sterilization and filling system | |||||
| D-1 | Tube-in-tube sterilizer | 1.5-2T/H | SUS304 stainless steel, tube-in-tube type,full-auto PLC controlled, cooling by tower water, UK imported sprirax sarco steam reducing and adjusting system, sterilization temperature is 110℃,60S | 1 | |
| D-2 | Deaerator | 1.5-2T/H | full-automatic,working with tube-in-tube sterilizer | 1 | |
| D-2 | Aseptic filler | 1.5-2T/H | Sterilized by steam, auto-control, single filling head | 1 | |
| Subtotal | |||||
| E CIP system | |||||
| E-1 | Semi-autmatic cip system | 2T×3 | External layer of CIP liquid storage tank is SUS304 stainless steel,inner is SUS316L,volume of CIP acid/alcali tanks are 2000L , with coil tubes inside of tanks for steam heating the CIP liquid, temperature is auto controled, one cleaing circuit, USA acid/alcali adding system, with small troley for acid/alcali concentrate storage barrel, one centrifugal pump(20T/h,pump head 36m) | 1 | |
| R | CIP return pump | 20T/H | food sanitary grade, self-priming, mechanical seals | 2 | |
| Subtotal: | |||||
| Total equipment price | |||||
| G project installation and others | |||||
| G-1 |
Product piping system (National standard) |
include CIP pipes, product piping system, valves, meters in the main workshop, SMS standard, include installation material for CIP system | 1 | ||
| G-2 |
Non-product system (National standard) |
include all steam piping, cold water piping, tap water and compressed air piping, not include the insulation for the pipes | 1 | ||
| G-3 |
Electric cabinets ( National standard) |
include all the electric control boxes in the main workshop, and also include the closets in the local site(made of stainless steel),include electric control box for the CIP system | 1 | ||
| G-4 |
electric distributing system ( National standard) |
include the electric cable and bridges, cables, and control system, design a master control box in central, with separate control box at exact point to control exact processing part, prepare reserved button for future additional use |
1 | ||
| G-5 | Inland freight | Send to shanghai port | 1 | ||
Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
Energy consumption: Low consumption with high efficiency
Capacity: 500-10000L/H-customized
Installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle
Product storage condition: room temperature; low temperature;
Mango washing machine
Advantages of surfing mango washing machine:
The washing water can be recovered after filtration.
The circulating water pump continuously provides strong water flow to wash the fruit.
The cleaning tank is made of 1.5mm stainless steel, and the transmission shaft is made of stainless steel.
It can work alone or with other mango juice processing machines.
Mango preheating and softening
Put mango in boiling water for 3-5 minutes to inactivate or destroy polyphenol oxidase, stabilize color and improve flavor. Preheating also eliminates air from the raw material. In this way, we can prevent oxidation and browning of mango and soften mango pulp to promote pulping and juice extraction.
Mango peeling and pulping
This mango pulper integrates the functions of mango peeling, coring and pulping. As a special processing machine for mango juice, it can completely remove the core and peel of mango and reduce the loss of mango pulp as much as possible. The pulp recovery rate is as high as 99.5%. The production capacity is from 5t / h to 20t / h.
Related machinery of fruit processing line
Fruit storage silo-- Washing, sorting machine-- Grading/classifier machine
Squeeze extractor--Juice refiner—separator—evaporator-- Juice concentrate product
Fruit flesh/pulp collector-sterilizer--filling machine—fruit flesh
Essential oil refiner—fruit oil
Fruit residues collector—animal feed
Soaking extraction, pre-cooking, pulping, quick freeze, stemmer, ultra-filtration, decolor, destoner, crusher, stone washer, brusher washer, pine apple extractor, refiner, enzymolysis, filtration, CIP cleaning system
Service flow chart
Company information
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Packaging & Shipping
FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: I haven't done business with you company before, how can I trust your company ?
A: Our company has been in Alibaba.com for 14 years, which is longer than most of our fellow suppliers, we have been golden suppliers for years. What ' s more, we have got quite a lot authority certificates, for example, CE, ISO9001, Alibaba onsite check certificate.
7) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
8) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
9) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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