Dairy Processing Plant
UHT Milk Processing Line
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Erik Steen Hansen of DenmarkI am the person, who has done the trials/production using the Pineapple crusher. So far the crusher has worked very well!
Director Gerelkhuu of MongoliaYou are always welcome. Glad to work with your company and employees.
100000LPH UHT Soya Milk Powder Making Machine Steel Structure
|Place of Origin||CHINA|
|Minimum Order Quantity||1SET|
|Packaging Details||export standard packing, worthy for long distance sea shipping|
|Delivery Time||80-100days upon the recipt of downpayment and confirmation of drawings|
|Payment Terms||T/T, L/C, west union|
|Supply Ability||20 sets per month|
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|Material||SUS 304/SUS316||Manufacturer History||More Than 10years|
|Package||PET Bottle, Aluminium Cans, Tin Cans, Standup Pouch Etc||Shelf Life||6-12months|
|Processing Line Type||Complete Turn-key Project||Capacity||1000-100000LPH|
UHT milk powder making machine,
100000LPH milk powder processing machine,
UHT milk powder processing machine
Advanced automatic milk powder production line
The milk powder production process is divided into dry method and wet process.
Wet process is more complex and requires more equipment. The main equipment of pretreatment is milk purifier, homogenizer, preferably sterilizer, concentration equipment, drying equipment, packaging equipment, and some auxiliary equipment, and boiler and sewage treatment. The product homogeneity is good, and the physical and chemical indexes are stable.
|Brand Name:||Shanghai Beyond|
Fresh cow milk, buffalo milk, goat milk, camel milk
or milk powder, or both mixed
|End product||Pure milk, UHT milk, long shelf life milk|
35-40days, 3months, 6months, 12months
(keep at room temperature )
|Final product fat (%)||
Semi-skimmed or double toned milk (1.5%);
Full cream(3% or 6%); Toned milk(3%)
|Main material for machines||SUS304 or SUS316|
|Package for end product||pouch / pillow/brick shape carton|
|Place of Origin:||China|
|Manufacturer history||More than 10years|
Shanghai beyond machinery co., ltd is specialized in supplying various kinds of milk processing line, including the pasteurized milk, UHT milk, flavored milk, yoghurt, cheese and butter, cream, condensed milk etc.
Shanghai Beyond can supply complete turnkey projects for customers, integrating with designing, equipment manufacturing, to installation and commissioning and also training the operators.
UHT milk process: milk transporting tank or vessels, milk filter and collection tank; cooling and storaging tank(milk chilly tank), Mixing/Blending and milk standardization, cream separation, UHT sterilizer(tubular type or plate type) homogenization, degassing, and filling
Features and advantages:
1. Processing capacity can be ranged from 2T/Day to 1000T/Day.
2. High standard design, manufacture and project installation requirements, which guarantee the first-class finish products in the dairy processing line.
3. PLC control the whole production line, saving labor force and facilitate production management.
4. Full-auto CIP cleaning, to ensure whole production line equipments meet food sanitary safety requirements.
5. Whole line with features as high level automatic, low labour intensity, easy operation, safe function and low operation cost.
6. Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.
Machine list and Technical data for 8000LPH UHT milk plant :
|Flow No.||Name||Model||Main technical parameters||QTY
|A||Milk reception unit|
|A-1||Milk pump||15T/H||SUS304 stainless steel, pump lift is 24 meters, mechanical seal||2|
|A-2||Twin piping filter||15T/H||Material-touch is SUS304 stainless steel, two pipe, stainless steel filter element 100 mesh||2|
|A-3||Deaerator vessel||15T/H||SUS 304 stainless steel, tangential feeding,bottom discharge||2|
|A-4||Milk pump||15T/H||SUS304 stainless steel, pump lift is 24 meters, mechanical seal||2|
|A-5||Electromagnetic flowmeter||15T/H||SUS 304, 4-20mA Signal output, pulse counting||2|
|A-6||Buffer tank||5000L||SUS304 stainless steel, PU insulation,conical head, sealed manhole, breathing valve,CIP cleaning ball, digital show thermometer, plate anti vortex, adjustable legs||2|
|A-7||Milk pump||15T/H||SUS304 stainless steel, pump lift is 24 meters, mechanical seal||2|
|A-8||Milk clarifier||10000L/H||Disk separator, automatic control, two-phase, started with frequency conversion, self-discharging||2|
|A-9||Plate cooler||15T/H||SUS304 stainless steel, one section, ΔT=16°C, outlet milk temperature is 4°C||2|
|Flowmeter||15T/H||SUS 304, pointer type||2|
|B||Pre-pasteurization & storage unit|
|B-1||Milk storage tank||20000L||SUS304, 60mmPU insulation, skirt base, and inclined bottom discharging, Miller jacket, closed side manhole ladder, guardrail, digital thermometer,sampling valve, Germany JUMO temperature sensor, rambeau static pressure sensor, CIP cleaning ball, breathing valve, lateral mixing 960rpm||4|
|B-2||Milk pump||20T/H||SUS304 stainless steel, pump lift is 24 meters, mechanical seal||1|
|B-3||Milk pump||15T/H||SUS304 stainless steel, pump lift is 24 meters, mechanical seal||1|
|B-4||Plate pasteurizer||20T/H||Material-touch is SUS304 stainless steel,plate type, 5℃inlet ,85°C, 15s sterilize,4℃ outlet, temperature-automatic control, with temperature recorder, CIP cleaning, Spirax sarco steam depressure and control system||1|
|B-5||High pressure homogenizer||10T/H||25MPa, including starting cabinet||2|
|C||Milk Sterilization & Filling unit|
|10T/H||SUS304 stainless steel, aseptic tye, tubular type, inlet material temperature:20 ℃, sterilizing temperature:137℃, 5S, output temperature 30℃, Simens PLC automatic touch screen control, UK Spirax Sarco steam control system, imported flow meter, frequency converter, temperature sensor, stainless steel electric control cabinet||1|
|C-2||Full-automatic vacuum degasser||10T/H||Full-automatic control, SUS304 stainless steel, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64～-0.85Kpa, flow control is frequency converted type, working together with sterilizer, with condensing device||1|
|C-3||High pressure homogenizer||10T/H||25MPa, including starting cabinet, frequency conversion control||1|
|C-4||pillow filling machine||500ml/bag,6000bags/hour||1|
|C-5||pillow filling machine||1000ml/bag,6000bags/hour||1|
|D||Full automatic CIP system|
|D||Full-automatic CIP system||3×3T||Three tanks, double circulation, full-auto CIP, double layer insulation tank, tank material SUS304 stainless steel,acid & alkali tank with stirrer, PLC touch screen control, high & low liquid level alarm system, Spirax Sarco temperature auto control, JUMO temperature sensor, electricity conductivity, flow rate switch, Shanghai YUAN brand progress pump 3 pieces, 20T/H, pumping lift 36M, ABB motor, plate heater on line temperature rising, 300L concentrated acid & alkali tank, tank material is SUS316L , The USA imported pneumatic diaphragm pump two pieces.||1|
|R||CIP return pump||30T/H||SUS316L stainless steel, pump lift 24 meters, mechanical seal,||4|
|E||Water treatment system|
Water softening system
Including 20m³ water box, multi medium filter, activated carbon filter, precision filter, cartridge filter, softener, 20T pure water box, piping connection, pumps(30T, 36m), valves, constant voltage control, etc. And also including filter medium like multi medium filter silica sand, shell activated carbon etc.
|Total price for equipment|
Product piping system
|Including the CIP pipeline, processing pipeline and sewage pipeline of all the equipment from Beyond, and also all the needed valves, meters, use SMS standard||1|
|F-2||Power piping system||Including equipment steam pipeline(carbon steel pipe), ice water pipeline(Hot dip galvanized pipe), tap water(Hot dip galvanized
) and compressed air pipeline(carbon steel pipe), and also needed valves,meters, not including the insulation of the pipes, buyer connect main pipe to required position
|F-3||Electrical distribution cabinets||Including the equipments' control cabinets from Beyond in the customer's factory site(made of stainless steel), with electrical control cabinet for the CIP system, the user will need to connect the electric power supply to the control cabinets||1|
|F-4||Electric installation materials||All the needed cable and related electric parts for installation will be provided by Beyond (cable, support, flexiable tube etc)||1|
Installation and commissioning cost
|Installation and commissioning on the equipments from seller's(Beyond) company,customer offer installation tools, like electric welding machine, argon arc welding machine, cutting machine, angle grinder, cutting slices, flat machine, stainless steel wire, carbon steel electrode, electric and argon gas, etc||1|
|F-6||Staff cost||Buyer will need to provide the round-trip tickets from china to buyer's factory,pay for the accomadation for the seller's engineers during the installation and commissioning period, in addition pay US$ 100 per day for each engineer.||1|
|F-7||Freight and package cost||send to shanghai port||1|
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: I haven't done business with you company before, how can I trust your company ?
A: Our company has been in Alibaba.com for 14 years, which is longer than most of our fellow suppliers, we have been golden suppliers for years. What ' s more, we have got quite a lot authority certificates, for example, CE, ISO9001, Alibaba onsite check certificate.
7) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
8) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
9) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.