Erik Steen Hansen of DenmarkI am the person, who has done the trials/production using the Pineapple crusher. So far the crusher has worked very well!
Director Gerelkhuu of MongoliaYou are always welcome. Glad to work with your company and employees.
10000LPH Yogurt Dairy Processing Plant with full auto CIP system
|Application||Cow Milk, Kamel Milk, Buffalo Milk ,etc||End Product||Pasteurized Milkyogurt/ Cheese/cream/ Butter|
|Processing Capacity||2000LPH-10000LPH||Control Type||Semi-automatic Or Full Automatic|
|Package Type||Plastic Pouches/ Bottles/ Cups||Product Name||Oat Milk Processing Line|
|Blending System||Full-auto Blending System||CIP||Full-auto CIP System|
yogurt Dairy Processing Plant,
10000LPH Dairy Processing Plant,
10000LPH yogurt Processing Plant
Yogurt Production Line/Milk Processing Unit/Yogurt Processing Machine
Yogurt production technology and yogurt production line
Yogurt is a natural and healthy product. It is a good dessert with low calorie content, so it is very suitable for dieting. Drinking yogurt is just a kind of yogurt with broken condensate and low degreasing content. After the condensate breaks, the product will experience stronger cooling. Fruit juice is the preferred flavoring agent, not fruit jam or fruit slices.
On the yogurt production line, the packaging is usually packed in plastic bottles.
Here are some guidelines on different ways to increase the consistency of yogurt on the yogurt production line:
Consistency increment - raw material preparation
Increase solid content
By increasing milk protein, we increased the amount of solids on the yogurt production line, that is, the consistency of casein gel. Percentage of yogurt and milk powder added to raw milk.
Reduce water content by evaporation
Through the evaporation of aqueous phase, we obviously obtained the increase of milk protein and fat content. However, evaporation is an extra expensive step in the production of yogurt. In any case, its elimination will lead to higher production.
The use of stabilizer in yogurt production line can break the balance between various yogurt components without facing the quality problem of the final product.
|Equipment list of 25T/D DAIRY PRODUCTION LINE
|NO.||NAME||MAIN TECHNOLOGY PARAMETER|
|1||MILK RECEIVESTORAGEAND CREAM SEPARETOR UNIT|
|2||electron pound scale||maximum weighing 500KG|
|3||milk weighing tank||made of SUS stainless steal,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball|
|4||milk acceptor||SUS304 stainless steel,single layer,CIP cleaning ball|
|5||milk pump||SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished|
|6||twin piping filter||SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh|
|7||dish separator||auto residue discharge|
|8||chiling tank||SUS304 stainless steel,alveolate jacket,attached with compressor|
|9||milk pump||SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished|
|11||blending tank||SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet|
|12||milk pump||SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished|
|13||mini set of plate-type heat exchanger||SUS304 stainless steel,two stages,|
|14||high speed emulsification tank||SUS304 stainless steel,heat insulated,bottom high speed emulsifier,digital readout thermometer,supporters with adjustable feet|
|15||milk pump||SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished|
|16||twin piping filter||SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh|
|18||UHT sterilizer||tub-type,sterilzing temperature 137 C,holding time 4S,full automatic control|
|19||high pressure homogenizer||40MPa,(starting box included)|
|20||temperature holding||SUS304,holding 300S|
|21||distributing plate||SUS304,3 holes|
|22||cheesebutter processing unit|
|23||bufferying tank||SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet|
|24||milk pump||SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished|
|26||bufferying container||SUS304,with cover|
|27||milk pump||SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished|
|29||cheese vat||SUS304,with heating jacket and insising device|
|32||yogurt fermentation unit|
|33||fermentation tank||SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet|
|34||rotary pump||SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift|
|35||plate cooler||SUS304,single stage,milk discharge at 4C|
|36||rotary pump||SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift|
|38||higher position tank|
|39||pasteurized milk filling machine|
|40||yogurt filling machine|
|42||semi-auto CIP system||outer coat of SUS304 stainless steel material,inner shell of SUS316,single cleaning way,Concentrated acid/alcali tank adding system based on US technology, 100L×2 acid/alcali Concentrate tanks|
|43||CIP return pump||SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished|
|44||installation part||whole milk processing line installation and commissioning|
Heat treatment and homogenization of milk
The main purposes of milk heat treatment in yogurt production line are as follows:
Kill possible pathogenic microorganisms
In order to improve the shelf life of the product, most other microorganisms are eliminated
Inactivate the enzyme that occurs
Endow proteins with a certain degree of denaturation. This can increase the consistency and viscosity of yogurt and prevent whey separation
Homogenizer and pasteurizer are connected in series.
Homogenization stage is very important, especially in yoghurt containing fat. There is less fat in skimmed yoghurt. Even homogenization will affect casein particles and increase the final texture of yoghurt.
The benefits of homogenization on yogurt production are as follows:
It improves the consistency of yogurt
Higher stability to prevent whey separation
Yogurt looks whiter, creamier and fuller than non homogenous yogurt
Better distribution of stabilizers in the system
The heat treatment production line deals with high pasteurization temperature, long-time shutdown and homogenization.
Packaging & Shipping
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: I haven't done business with you company before, how can I trust your company ?
A: Our company has been in Alibaba.com for 14 years, which is longer than most of our fellow suppliers, we have been golden suppliers for years. What ' s more, we have got quite a lot authority certificates, for example, CE, ISO9001, Alibaba onsite check certificate.
7) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
8) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
9) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.