Erik Steen Hansen of DenmarkI am the person, who has done the trials/production using the Pineapple crusher. So far the crusher has worked very well!
Director Gerelkhuu of MongoliaYou are always welcome. Glad to work with your company and employees.
Auto Blending Yogurt Processing Production Line With Heat Treatment
|Application||Cow Milk, Kamel Milk, Buffalo Milk ,etc||End Product||Pasteurized Milkyogurt/ Cheese/cream/ Butter|
|Processing Capacity||2000LPH-10000LPH||Control Type||Semi-automatic Or Full Automatic|
|Package Type||Plastic Pouches/ Bottles/ Cups||Product Name||Oat Milk Processing Line|
|Blending System||Full-auto Blending System||CIP||Full-auto CIP System|
auto blending yogurt production line,
heat treatment yogurt production line,
auto blending yogurt processing line
Yogurt Production Line/Milk Processing Unit/Yogurt Processing Machine
Description of Milk processing line
Yogurt production line - phase I
Heat treatment and homogenization of milk
The main purposes of milk heat treatment in yogurt production line are as follows:
Kill possible pathogenic microorganisms
In order to improve the shelf life of the product, most other microorganisms are eliminated
Inactivate the enzyme that occurs
Endow proteins with a certain degree of denaturation. This can increase the consistency and viscosity of yogurt and prevent whey separation
Homogenizer and pasteurizer are connected in series.
Homogenization stage is very important, especially in yoghurt containing fat. There is less fat in skimmed yoghurt. Even homogenization will affect casein particles and increase the final texture of yoghurt.
The benefits of homogenization on yogurt production are as follows:
It improves the consistency of yogurt
Higher stability to prevent whey separation
Yogurt looks whiter, creamier and fuller than non homogenous yogurt
Better distribution of stabilizers in the system
The heat treatment production line deals with high pasteurization temperature, long-time shutdown and homogenization.
Yogurt production line - phase II
You can find deep frozen or lyophilized cultures on the market, which can be used directly in fermentation tanks or as parent cultures, added at a percentage of about 2%.
Yogurt line - phase 4
In yogurt production, the common culture type is to culture at 41-45 ° C for 3-4 hours.
In some cases, the incubation time is longer, 7 to 14 hours at 30 – 37 ° C. Low temperature is conducive to the production of yogurt with low acid content.
The three main types of yogurt are:
Stirred yogurt: the ripening process is carried out in a special ripening tank, with a soft crushing stage
Frozen yogurt: ripen in the last container (cup) without cracking
Liquid yoghurt: the ripening process is carried out in a special ripening tank, with a special crushing stage
|Equipment list of 25T/D DAIRY PRODUCTION LINE
|NO.||NAME||MAIN TECHNOLOGY PARAMETER|
|1||MILK RECEIVESTORAGEAND CREAM SEPARETOR UNIT|
|2||electron pound scale||maximum weighing 500KG|
|3||milk weighing tank||made of SUS stainless steal,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball|
|4||milk acceptor||SUS304 stainless steel,single layer,CIP cleaning ball|
|5||milk pump||SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished|
|6||twin piping filter||SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh|
|7||dish separator||auto residue discharge|
|8||chiling tank||SUS304 stainless steel,alveolate jacket,attached with compressor|
|9||milk pump||SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished|
|11||blending tank||SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet|
|12||milk pump||SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished|
|13||mini set of plate-type heat exchanger||SUS304 stainless steel,two stages,|
|14||high speed emulsification tank||SUS304 stainless steel,heat insulated,bottom high speed emulsifier,digital readout thermometer,supporters with adjustable feet|
|15||milk pump||SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished|
|16||twin piping filter||SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh|
|18||UHT sterilizer||tub-type,sterilzing temperature 137 C,holding time 4S,full automatic control|
|19||high pressure homogenizer||40MPa,(starting box included)|
|20||temperature holding||SUS304,holding 300S|
|21||distributing plate||SUS304,3 holes|
|22||cheesebutter processing unit|
|23||bufferying tank||SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet|
|24||milk pump||SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished|
|26||bufferying container||SUS304,with cover|
|27||milk pump||SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished|
|29||cheese vat||SUS304,with heating jacket and insising device|
|32||yogurt fermentation unit|
|33||fermentation tank||SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet|
|34||rotary pump||SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift|
|35||plate cooler||SUS304,single stage,milk discharge at 4C|
|36||rotary pump||SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift|
|38||higher position tank|
|39||pasteurized milk filling machine|
|40||yogurt filling machine|
|42||semi-auto CIP system||outer coat of SUS304 stainless steel material,inner shell of SUS316,single cleaning way,Concentrated acid/alcali tank adding system based on US technology, 100L×2 acid/alcali Concentrate tanks|
|43||CIP return pump||SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished|
|44||installation part||whole milk processing line installation and commissioning|
Packaging & Shipping
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: I haven't done business with you company before, how can I trust your company ?
A: Our company has been in Alibaba.com for 14 years, which is longer than most of our fellow suppliers, we have been golden suppliers for years. What ' s more, we have got quite a lot authority certificates, for example, CE, ISO9001, Alibaba onsite check certificate.
7) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
8) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
9) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.