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40TPH Tomato Processing Line Automatic Concentrated Paste Making Machine
|Place of Origin||SHANGHAI CHINA|
|Brand Name||Shanghai Beyond|
|Minimum Order Quantity||1 set|
|Packaging Details||PE film wrapping, or carbon steel frame packing, or wooden case packing standard export package|
|Delivery Time||60-120 working days upon receipt of payment and confirmed the drawings|
|Payment Terms||L/C, T/T, Western Union|
|Supply Ability||50 Sets Per Season|
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|Name||Tomato Paste Production Line Manufacturer||Capacity||2TPH-40TPH|
|Juice Yield||50-75%||Fruit Input Brix||10-20brix (fresh Fruit)|
|End Product Brix||60~72Brix( For Concentrated )||Voltage||380V 50Hz/110V 60hz/415V 50Hz|
|Operator Needed||About 6-20persons||End Product||Tomato Paste/Ketchup/Sauce|
|Material||SUS304/SUS316||Control Type||Turnkey Project|
|Supplier||Factory Direct Supply|
40TPH Tomato Paste Processing Equipment,
Concentrated Tomato Paste Equipment,
Automatic Tomato Sauce Processing Machine
Tomato paste production line turkey tomato paste production line manufacturer
Each batch of tomatoes has its unique characteristics. When dealing with high-volume products, the high controllability of the surpassing decanter core controller and direct drive gearbox enables manufacturers to run tests and adjustments quickly and effectively without wasting time mechanically changing machine settings.
The process of filtering tomato paste is similar to ketchup. However, the key factor is viscosity. The pulp must have the correct viscosity to prevent serum separation when pouring into the final product.
In order to obtain better yield, refiners and pulpers are usually used to produce dry cakes and high juice yield. However, the disadvantage of this method is that a large amount of mold remains in the juice.
Separation is a key part of the repair phase of the process. By removing all existing mold, separating the pulp and clarifying the juice, the manufacturer can control the color, mold content and viscosity of the final product.These are the key parameters that determine the quality, so they will have an impact on the value downstream of the value chain.
By adjusting refiners and pulpers to produce wet filter cakes, followed by subsequent treatment with turbine presses and centrifuges, manufacturers can reduce mold content with little loss of juice. Our centrifuge can remove juice from all molds.
Transparent juice can then be mixed with other products to reduce mold content. This effective mold control enables manufacturers to improve the quality, color and value of products.
Production line machine composition:
A.fruit collecting and feeding;
B.tomato washing machine;
C.tomato sorting machine;
D.cold break tomato pulping machine;
E.tomato puree storage tank;
F.tubular tomato pre-heating machine ;
G.tomato refining machine;
H.tomato paste/sauce/ketchup evaporator;
I.tomato paste/ sauce/ketchup storage tank;
J.tomato paste/ sauce/ketchup sterilizer;
K.tomato paste/ sauce/ketchup aseptic filling machine.
Main process flowchart
|No.||Flow No.||Name||Size||Main Parameter|
|2||A-1||hot-water tank||1500L||SUS304,double layers,PU Insulation,coil pipe heating, air-tight manhole,water inlet,digital thermometer,glass level,ladder,adjustable legs|
|3||A-2||water Pump||5T/h||SUS304,pump lift 24M,machinical sealing,inner polised|
|4||A-3||temperature control system||5T/h||temperature automati control, Germany Burkert angle seat valve, Sprirax sarco steam trap|
|7||B-1||Emulsification tank||500L||Material is SUS316, insulation, bottom fast emulsifying head,digital show thermometer, adjustable legs|
|8||B-2||Centrifugal pump||5T/h||Material is SUS316, pump lift is 36 meters,machinical sealing|
|9||B-3||Double bags filters||5T/h||Material is SUS316,duplex pipe,stainless steel filter 100 meshes|
|13||C-1||Screw pump||Q=3T/H||SUS304, inverted, movable, liftable, outlet pressure 0.6MPa|
|14||C-2||Blending tank||1000L||SUS316L, heat insulated, high speed mixer mounted from top to bottom, the speed is 2900rpm, off cent mixer,digital readout thermometer, liquid mirror, sampling valve, breathing valve, tight manway, anti-vortex plate, supporters with adjustable feet, CIP cleaning ball|
|15||C-3||temperature control system||UK Spirax sarco reducing valve, trap system, Chinese famous brand stop valve, steam instrument|
|16||C-4||Rotor pump||Q=2T/H||food grade, outlet pressure ≤0.6MPA|
|17||C-5||Double bags filters||2T/h||Material is SUS316,duplex pipe,stainless steel filter 100 meshes|
|21||D-1||Tube-in-tube sterilizer||Q=1T/H||SUS316L stainless steel, tube-in-tube type,full-auto PLC controlled, cooling by tower water, UK imported sprirax sarco steam reducing and adjusting system, sterilization temperature is 115℃,30S,out put temperature 85℃|
|22||D-2||Full-auto vacuum degasser||Q=1T/H||Full-auto control, SUS316L, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64～-0.85Kpa, frequency convertor control flowrate, with condensing device|
|23||D-3||High pressure homogenizer||Q=1T/H||
SUS316,two stage homogenize, including frequencysion start cabinet, maximum pressure 25MPa, working pressure 20MPa
|26||E-1||High level tank||1500L||material is SUS304,insulation,with decentration agitator,conical head,sealed manhole,breather vent,simple valve,digital show thermometer,plate anti vortex,adjustable legs|
|27||E-2||High level platform||SUS304,3000*2500*2000|
|28||E-3||standup pouch filling machine||SUS304,100g/bag,with suction nozzle,5000bags/h|
|29||E-4||Water bath cooling machine||SUS304,with input and out put device,with air dry machine|
|32||F||Semi-auto CIP system||1000L×3||
SUS304,insulation,inner shell of acid and alkali tank is SUS 316,outer cladding SUS304,inner shell and out wall of hot water tank is SUS304,single circuits,with coil pipe heating,semi-auto,Germany Burkert temperature auto-control system,America concentrate acid and alkali adding system,200L*2 storage tanks for concentrated acid and alkali.
|33||R||CIP return pump||Q=20T/h||SUS316L,pump head 20m, suction lift 4M,mechanical seal|
Photos from Project cases
Viscosity control of tomato processing line
Viscosity is a very important factor in the production of ketchup, because it directly affects the final product.
Tomato juice from refineries usually contains 38 – 45% pulp. The purpose of this is to produce a slurry, and the maximum possible content of the slurry can still be effectively pumped into the evaporator, because this can reduce the evaporation cost.
The transparent juice from the sedimentation centrifuge can be used to adjust the color and viscosity of the paste until the desired characteristics are achieved. However, it can also be used in other related production processes, such as diced and peeled tomatoes. This ensures that nothing is wasted and enables the company to diversify its product line.
Here, the super centrifuge is also an ideal centrifuge because it can achieve rapid response and effective viscosity control.