• Shanghai Beyond Machinery Co., Ltd
    Erik Steen Hansen of Denmark
    I am the person, who has done the trials/production using the Pineapple crusher. So far the crusher has worked very well!
  • Director Gerelkhuu of Mongolia
    You are always welcome. Glad to work with your company and employees.
Contact Person : Caroline Wang
Phone Number : +86-13918793199

40TPH Tomato Processing Line Automatic Concentrated Paste Making Machine

Place of Origin SHANGHAI CHINA
Brand Name Shanghai Beyond
Certification ISO9001/CE/SGS
Model Number BY-MPL
Minimum Order Quantity 1 set
Packaging Details PE film wrapping, or carbon steel frame packing, or wooden case packing standard export package
Delivery Time 60-120 working days upon receipt of payment and confirmed the drawings
Payment Terms L/C, T/T, Western Union
Supply Ability 50 Sets Per Season
Product Details
Name Tomato Paste Production Line Manufacturer Capacity 2TPH-40TPH
Juice Yield 50-75% Fruit Input Brix 10-20brix (fresh Fruit)
End Product Brix 60~72Brix( For Concentrated ) Voltage 380V 50Hz/110V 60hz/415V 50Hz
Operator Needed About 6-20persons End Product Tomato Paste/Ketchup/Sauce
Material SUS304/SUS316 Control Type Turnkey Project
Supplier Factory Direct Supply
High Light

40TPH Tomato Paste Processing Equipment

,

Concentrated Tomato Paste Equipment

,

Automatic Tomato Sauce Processing Machine

Leave a Message
Product Description

           Tomato paste production line turkey tomato paste production line manufacturer

 

40TPH Tomato Processing Line Automatic Concentrated Paste Making Machine 0

Each batch of tomatoes has its unique characteristics. When dealing with high-volume products, the high controllability of the surpassing decanter core controller and direct drive gearbox enables manufacturers to run tests and adjustments quickly and effectively without wasting time mechanically changing machine settings.

 

The process of filtering tomato paste is similar to ketchup. However, the key factor is viscosity. The pulp must have the correct viscosity to prevent serum separation when pouring into the final product.

 

In order to obtain better yield, refiners and pulpers are usually used to produce dry cakes and high juice yield. However, the disadvantage of this method is that a large amount of mold remains in the juice.

 

Separation is a key part of the repair phase of the process. By removing all existing mold, separating the pulp and clarifying the juice, the manufacturer can control the color, mold content and viscosity of the final product.These are the key parameters that determine the quality, so they will have an impact on the value downstream of the value chain.

 

By adjusting refiners and pulpers to produce wet filter cakes, followed by subsequent treatment with turbine presses and centrifuges, manufacturers can reduce mold content with little loss of juice. Our centrifuge can remove juice from all molds.

Transparent juice can then be mixed with other products to reduce mold content. This effective mold control enables manufacturers to improve the quality, color and value of products.

 

 

 

Production line machine composition:
A.fruit collecting and feeding;
B.tomato washing machine;
C.tomato sorting machine;
D.cold break tomato pulping machine;
E.tomato puree storage tank;
F.tubular tomato pre-heating machine ;
G.tomato refining machine;
H.tomato paste/sauce/ketchup evaporator;
I.tomato paste/ sauce/ketchup storage tank;
J.tomato paste/ sauce/ketchup sterilizer;
K.tomato paste/ sauce/ketchup aseptic filling machine.

 

40TPH Tomato Processing Line Automatic Concentrated Paste Making Machine 1

 

Main process flowchart

 

No. Flow No. Name Size Main Parameter
1 A Hot-water unit
2 A-1 hot-water tank 1500L SUS304,double layers,PU Insulation,coil pipe heating, air-tight manhole,water inlet,digital thermometer,glass level,ladder,adjustable legs
3 A-2 water Pump 5T/h SUS304,pump lift 24M,machinical sealing,inner polised
4 A-3 temperature control system 5T/h temperature automati control, Germany Burkert angle seat valve, Sprirax sarco steam trap
5   Subtotal A    
6 B Dissolving unit
7 B-1 Emulsification tank 500L Material is SUS316, insulation, bottom fast emulsifying head,digital show thermometer, adjustable legs
8 B-2 Centrifugal pump 5T/h Material is SUS316, pump lift is 36 meters,machinical sealing
9 B-3 Double bags filters 5T/h Material is SUS316,duplex pipe,stainless steel filter 100 meshes
10 B-4 Material
feeding platform
  SUS304,1500*1000*1200mm
11   Subtotal B    
12 C Blending unit
13 C-1 Screw pump Q=3T/H SUS304, inverted, movable, liftable, outlet pressure 0.6MPa
14 C-2 Blending tank 1000L SUS316L, heat insulated, high speed mixer mounted from top to bottom, the speed is 2900rpm, off cent mixer,digital readout thermometer, liquid mirror, sampling valve, breathing valve, tight manway, anti-vortex plate, supporters with adjustable feet, CIP cleaning ball
15 C-3 temperature control system   UK Spirax sarco reducing valve, trap system, Chinese famous brand stop valve, steam instrument
16 C-4 Rotor pump Q=2T/H food grade, outlet pressure ≤0.6MPA
17 C-5 Double bags filters 2T/h Material is SUS316,duplex pipe,stainless steel filter 100 meshes
18 C-6 Blending platform   SUS304,3000*800*1500mm
19   Subtotal C    
20 D Sterilizer Unit
21 D-1 Tube-in-tube sterilizer Q=1T/H SUS316L stainless steel, tube-in-tube type,full-auto PLC controlled, cooling by tower water, UK imported sprirax sarco steam reducing and adjusting system, sterilization temperature is 115℃,30S,out put temperature 85℃
22 D-2 Full-auto vacuum degasser Q=1T/H Full-auto control, SUS316L, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, frequency convertor control flowrate, with condensing device
23 D-3 High pressure homogenizer Q=1T/H
SUS316,two stage homogenize, including frequencysion start cabinet, maximum pressure 25MPa, working pressure 20MPa
24   Subtotal D    
25 E Filling unit
26 E-1 High level tank 1500L material is SUS304,insulation,with decentration agitator,conical head,sealed manhole,breather vent,simple valve,digital show thermometer,plate anti vortex,adjustable legs
27 E-2 High level platform   SUS304,3000*2500*2000
28 E-3 standup pouch filling machine   SUS304,100g/bag,with suction nozzle,5000bags/h
29 E-4 Water bath cooling machine   SUS304,with input and out put device,with air dry machine
30   Subtotal E    
31 F CIP system
32 F Semi-auto CIP system 1000L×3
SUS304,insulation,inner shell of acid and alkali tank is SUS 316,outer cladding SUS304,inner shell and out wall of hot water tank is SUS304,single circuits,with coil pipe heating,semi-auto,Germany Burkert temperature auto-control system,America concentrate acid and alkali adding system,200L*2 storage tanks for concentrated acid and alkali.
33 R CIP return pump Q=20T/h SUS316L,pump head 20m, suction lift 4M,mechanical seal

 


Photos from Project cases
1.Sorting and washing unit
 
40TPH Tomato Processing Line Automatic Concentrated Paste Making Machine 2
 
2.Sterilization unit
40TPH Tomato Processing Line Automatic Concentrated Paste Making Machine 3
 
3.Whole plant layout
40TPH Tomato Processing Line Automatic Concentrated Paste Making Machine 4
 
4.Buffer and storage tank
40TPH Tomato Processing Line Automatic Concentrated Paste Making Machine 5
 
40TPH Tomato Processing Line Automatic Concentrated Paste Making Machine 6
 

Viscosity control of tomato processing line

Viscosity is a very important factor in the production of ketchup, because it directly affects the final product.

Tomato juice from refineries usually contains 38 – 45% pulp. The purpose of this is to produce a slurry, and the maximum possible content of the slurry can still be effectively pumped into the evaporator, because this can reduce the evaporation cost.

 

The transparent juice from the sedimentation centrifuge can be used to adjust the color and viscosity of the paste until the desired characteristics are achieved. However, it can also be used in other related production processes, such as diced and peeled tomatoes. This ensures that nothing is wasted and enables the company to diversify its product line.

 

Here, the super centrifuge is also an ideal centrifuge because it can achieve rapid response and effective viscosity control.

 

40TPH Tomato Processing Line Automatic Concentrated Paste Making Machine 7
 
40TPH Tomato Processing Line Automatic Concentrated Paste Making Machine 8