Erik Steen Hansen of DenmarkI am the person, who has done the trials/production using the Pineapple crusher. So far the crusher has worked very well!
Director Gerelkhuu of MongoliaYou are always welcome. Glad to work with your company and employees.
5 - 50T/H Fresh Mango Pulp Plant Automatic Separation Juice Processing
|Place of Origin||China|
|Brand Name||Shanghai Beyond|
|Minimum Order Quantity||One set/one line|
|Packaging Details||PE film wrapping, or carbon steel frame packing, or wooden case packing as to clients’ requirement|
|Delivery Time||50-100 working days upon receipt of payment and confirmed the drawings|
|Supply Ability||50 Sets Per Season|
|Product Name||Mango Pulp Plant Equipment||Processing Line Type||Complete Turn-key Project|
|Juice Yield||50-75%||Fruit Input Brix||10-20brix (fresh Fruit)|
|End Product Brix||60~72Brix( For Concentrated )||Voltage||380V 50Hz/110V 60hz/415V 50Hz|
|Operator Needed||About 6-20persons|
380V Mango Pulp Plant,
50T/H Fresh Mango Pulp Plant,
Automatic Separation Mango Juice Machine
Mango pulp plant equipment mango sauce processing plant mango juice equipment manufacturers
Mango pulper has the following advantages:
Automatic separation of mango juice and residue, including core and peel.
Mango pulping machine can work alone or together with other juice processing machines.
Meet the food hygiene standards. The parts connected with mango are made of stainless steel.
Effect of mango pulper
Degassing of mango juice
Usually, mango juice contains a certain amount of air, which is stored in the fruit or mixed in the mango production process. This air will cause oxidation of the juice and corrosion of the container. We can extend its shelf life by exhausting the air with a vacuum degasser.
Mango juice homogenization
After degassing, mango juice will be homogenized 2-3 times in a homogenizer under a pressure of 20-25mpa. Then crush the large particles in the mango juice to 1-5 μ M U.M or less. Homogenization can unify the particles in the juice, regulate the precipitation and improve the taste of the beverage.
Flow chart of mango processing line
Mango receiving and conveying system ----> bubble cleaner ----> spray scrubbing machine ----> sorter and screw conveyor ----> mango unloader ----> preheater ----> tomato pulper and refiner (two-stage) -->uht sterilizer ----> sterile filling machine
|Brand Name:||Shanghai Beyond|
|Raw material||Fresh Mango / pineapple|
|End product||NFC fresh juice, concentrated juice, Concentrated juice, clear juice, ,cloudy juice|
|Fruit input brix||10-20brix (fresh fruit)|
|End product brix||60~72Brix( for concentrated )|
|Package for end product||Aseptic large bag in drum/ glass bottle/PET bottle, Gable top box/ brick shape carton|
|Main material for machines||SUS304 or SUS316|
|Place of Origin:||China|
|Manufacturer history||More than 10years|
|Voltage||380V 50Hz/110V 60hz/415V 50Hz|
|Power consumption(Kw)||energy saving type, about 100-500kw,|
|Operator needed||About 6-20persons|
|Cooling water consumption||About 80-300M3|
|Steam consumption||About 300-5000T/H,|
|Factory space needed||About 500-5000Sqm|
|Warranty||12 months after commissioning|
After sales service
Engineers available to service machinery overseas
Sterilization of mango juice
Sterilization is a necessary step to ensure the shelf life of mango juice. It can remove bacteria, yeast and inhibit enzyme activity in fruit juice.
Mango juice sterilizer can realize high temperature sterilization and pasteurization. The tubular sterilizer has large contact area and fast heat exchange speed. The sterilization temperature can be adjusted from 62 ℃ to 85 ℃. Composed of multiple tanks, it is suitable for small-scale production and multi-purpose.
Mango juice sterilizer
Mango juice sterilizer has the following advantages:
All parts in contact with the fruit are made of stainless steel.
The pipe gasket is made of food grade rubber. The pipes are connected with DIN sanitary joints.
The pasteurizer is equipped with a visual temperature control system and a timing system. You can adjust the circulation and clearance time of the pump.
Filling and packaging of mango juice
The fruit juice filling machine can realize the filling and packaging of mango juice, which is a necessary step for the batch production and sales of mango juice. The automatic bottle filling machine can automatically complete the bottle conveying, turning, filling and drainage processes. As the ideal equipment of mango juice packaging line, it has the advantages of superior material, beautiful appearance, simple operation and convenient maintenance, and is suitable for various bottle shapes and materials.
Features of mango processing line
The processing capacity is varied from 60 tons/day to 1500 tons/day;
The line is also suitable for processing the fruits that share the similar characteristics;
Using the high efficient of mango de-stoner to improve the mango output percentage effectively;
The production process fully automatic PLC control to save labor and facilitate production management;
Low-temperature vacuum evaporation ,Maximize reserve the flavor substances and nutrients also save energy.
Tubular UHT sterilizer and Aseptic filling machine, produce high-quality aseptic juice products
Automatic CIP cleaning ,ensure the entire line equipment of food hygiene and safety requirements
|1||5T/H Pineapple crushing||Kenya||Crushing machine|
|2||2T/H pineapple juice processing line||Sri Lanka||Fresh fruit pre-processing project|
|Liaoning huludao||Turnkey Project|
|4||3t/H Pectin Beverage Production Line||Shandong yantai||
|5||24000 p/H PET honeysuckle Extraction Drink Pre-process Production Line||Chongqing Xiushan||
|7||5 t/H Aloe Beverage Production Line||Zhejiang jiaxing||
|8||Fruit processing machinery||France||Fruit processing machinery|
|A Fresh mango processing unit|
|A-1||Clapboard elevator||5T/h||SUS304 frame,stainless steel clapboard, by frequency controller 20~100RPM,conveyer chain is made of antisepsis material||1|
|A-2||Air-blow washer and sorting machine||5T/h||stainless steel centrifugal pump ; oxygen pump; speed can be adjustable,size of elevator and sorting roller is φ51, sorting table with guardrail, platform is made of stainelss steel anti-skidding Checkered plates||1|
|A-3||Brush washer||5T/h||material is SUS304, size of the machine is 4000×2000×1400mm, imported transducer, with manual fruit pusher,at bottom with spraying device for tap water spraying||1|
|A-4||Clapboard elevator||5T/h||motor of the machine is 3kw,with gearbox, speed is 20~100RPM adjustable, stainless steel clapboard, 4500×1100mm||1|
|B Mango pulping unit|
|B-1||Pulper and destoner compound||5T/H||SUS304 frame,speed is adjustable by transducer||1|
|B-2||Screw conveyer for fruit core||made of SUS304 stainless steel, diameter of the screw is 300mm,U shape||3|
|B-3||Temporary storage tank||1000L||SUS304,single layer,top mounted light view window fixture, CIP spraying ball, at bottom with flange connected outlet,with high/low level probe,4 adjustable legs||1|
|B-4||Screw pump||10T/H||manually adjust the speed, pressure at outlet is 0.6Mp||2|
food sanitary grade. Tubular heating, with imported steam reducing valve system, temperature is manualy controled, with thermometer at outlet
|B-6||Scraper type refiner||3T/H||SUS304,stainless steel net hole ,variable frequency speed control,with adjustable outlet pressure||1|
|B-7||Buffer storage tank||1000L||material is SUS304 stainless steel, single layer, round shape, half open type, outlet at bottom with flange connected, high/low level probe, pure water inlet||1|
|B-8||Platform for destoner,pulper and crusher||mild steel supporter, on surface with stainless steel checkered plate,dimension is 5000mm×2500mm,water drainage in central||1|
|B-9||Platform for pulper||mild steel supporter, on surface with stainless steel checkered plate,dimension is 3500mm×2500mm,water drainage in central||1|
|B-10||Crusher||SUS304, tooth-type, with ABB motors, with sandblasting on the appearance||1|
|B-11||Belt press juier||5T/H||sanitary mesh bag,SUS 304, full automatic||1|
|B-12||Double stage pulper||5T/H||SUS304, first mesh 0.8mm , secondary mesh 0.4mm, power 18.5KW
SUS 304, first stage 0.8mm mesh, second stage 0.4mm mesh, power 18.5kw
|C Evaporator and concentrating unit|
|C-1||Buffer storage tank||3000L||Material is SUS304 stainless steel, with PU isolation, cone top, outlet at bottom with flange connected,sealed manhole,ladder,high/low level probe, sample valve, top mounted standing agitator, anti-eddy plate at bottom, digital indicator thermometer, CIP spraying ball, adjustable legs||2|
|C-2||Centrifugal pump||10T/H||Sanitary food grade, mechanical seal,ABB motor,pump head is 36m||1|
Double effects forced circuit evaporator
SUS304 material,full-auto PLC control, UK imported steam reduction and adjusting valve system, imported temperature sensor, differential pressure controller,use tower water for cooling
|C-4||Batch storage tank||5000L||Material is SUS304 stainless steel, single layer, digital show thermometer,sample valve,airtight manhole, ladder, high/low level sensor, standing type off-side agitator, anti-eddy plate, CIP cleaning ball, adjustable supporters||2|
|C-5||Rotary pump||3~5T/H||use food grade rubber as gasket, inside is mirrow polished, frequency controled||1|
|D sterilization and filling system|
|D-1||Tube-in-tube sterilizer||1.5-2T/H||SUS304 stainless steel, tube-in-tube type,full-auto PLC controlled, cooling by tower water, UK imported sprirax sarco steam reducing and adjusting system, sterilization temperature is 110℃,60S||1|
|D-2||Deaerator||1.5-2T/H||full-automatic,working with tube-in-tube sterilizer||1|
|D-2||Aseptic filler||1.5-2T/H||Sterilized by steam, auto-control, single filling head||1|
|E CIP system|
|E-1||Semi-autmatic cip system||2T×3||External layer of CIP liquid storage tank is SUS304 stainless steel,inner is SUS316L,volume of CIP acid/alcali tanks are 2000L , with coil tubes inside of tanks for steam heating the CIP liquid, temperature is auto controled, one cleaing circuit, USA acid/alcali adding system, with small troley for acid/alcali concentrate storage barrel, one centrifugal pump(20T/h,pump head 36m)||1|
|R||CIP return pump||20T/H||food sanitary grade, self-priming, mechanical seals||2|
|Total equipment price|
|G project installation and others|
Product piping system
|include CIP pipes, product piping system, valves, meters in the main workshop, SMS standard, include installation material for CIP system||1|
|include all steam piping, cold water piping, tap water and compressed air piping, not include the insulation for the pipes||1|
( National standard)
|include all the electric control boxes in the main workshop, and also include the closets in the local site(made of stainless steel),include electric control box for the CIP system||1|
electric distributing system
( National standard)
include the electric cable and bridges, cables, and control system, design a master control box in central, with separate control box at exact point to control exact processing part, prepare reserved button for future additional use
|G-5||Inland freight||Send to shanghai port||1|
Mango juice filling machine
Mango juice filling machine has the following advantages:
The exposed parts and contact parts in contact with the juice are made of high-quality stainless steel or food grade plastic.
The height adjusting device and the separate feeding rod make it suitable for different bottles.
A frequency converter is installed in the main machine, and the productivity can be adjusted within a certain range.
The whole machine is covered by a shield. Each working face is equipped with plexiglass doors.
Overload protection device can ensure the safety of equipment.