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Erik Steen Hansen of DenmarkI am the person, who has done the trials/production using the Pineapple crusher. So far the crusher has worked very well!
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Director Gerelkhuu of MongoliaYou are always welcome. Glad to work with your company and employees.
Automatic Slag Removal Pomegranate Juice Machine Aseptic Bag Packaging 2 - 50T/H
Place of Origin | China |
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Brand Name | Shanghai Beyond |
Certification | ISO9001/CE/SGS |
Model Number | BY-OL |
Minimum Order Quantity | One set/one line |
Price | Negotiation |
Packaging Details | PE film wrapping, or carbon steel frame packing, or wooden case packing as to clients’ requirement |
Delivery Time | 60-100 working days upon receipt of payment and confirmed the drawings |
Supply Ability | 50 Sets Per Season |
Contact me for free samples and coupons.
Whatsapp:0086 18588475571
Wechat: 0086 18588475571
Skype: sales10@aixton.com
If you have any concern, we provide 24-hour online help.
xCapacity | 2-50T/H | Raw Material | Pomegranate |
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Warranty | 12 Months After Commissioning | Final Product Brix | Juice、jam |
Operator Needed | About 6-20persons | End Product | Juice、jam |
Name | Pomegranate Juice Equipment Manufacturer | ||
High Light | 50T/H Pomegranate Juice Plant,Aseptic Bag Packaging Pomegranate Juice Machine,Automatic Pomegranate Juice Machine |
Pomegranate Juice equipment manufacturer Pomegranate Juice production plant Pomegranate Juice processing machine
Pomegranate seed extraction in pomegranate processing line
After the peel is removed, the pomegranate seeds are sent to the screw juicer. A helical shaft pushes them forward into a reduced cavity where they are extracted into juice under high pressure. The extracted juice flows into the container through the screening machine, while the grain and slag are discharged through the annular gap at the end of the machine. The parts connecting the screw juicer and the raw materials are made of stainless steel. Automatic slag removal can be realized. The closed structure prevents the oxidation of the juice and keeps the taste and nutrient content as much as possible.
Configuration features:
1. Wide range of raw materials, this production line is suitable for the fruit similar to jujube and hawthorn, dry jujube and fresh jujube;
2. The production line has two processes: extraction and beating;
3. According to different investment amount and product positioning of customers, customers can configure ordinary, middle end or high-end products according to their own requirements;
4. The final product has pure flavor, bright color and high comprehensive utilization rate of raw materials;
5.The whole line has high degree of automation, low labor intensity, simple operation, reliable performance and low operation cost;
6. The whole production line adopts sanitary design, with thorough cleaning and high hygiene level.
Technical parameter:
All kinds of raw materials: hawthorn, jujube
Final products: NFC, concentrated juice, clear juice, turbid juice, jujube juice, hawthorn juice, preserved fruit, etc
Capacity: 20 t / D - 400 t / D
Fruit juice yield: ≥ 90%
Solid content: 7 ~ 11brix
Product packaging: aseptic big bag / glass bottle / PET bottle / roof bag / Tetra Pak, etc
Clarification of pomegranate juice in pomegranate processing line
Usually, the extracted pomegranate juice contains some suspended solids that need to be removed. So that it is pumped into the treatment tank after extraction. Enzymes and chemicals can accelerate the separation. This treatment lasts 3-4 hours. When the pomegranate juice is completely clarified, it is sent to the filtration system.
Fine filtration extraction of pomegranate processing line
The juice fine filter adopts the high-speed centrifugal principle. The pulp can be crushed to below 0.8mm for further concentration or fermentation.
No. | Flow No. | Name | Size | Main technical parameter |
1 | the first stage for concentrated dates syrup(A,B,D,E system) | |||
2 | Washing & Pulping system | |||
3 | A-1 | Bubble spraying washing machine | 500kg/H | SUS machine frame, eccentric vibration motor, spray cleaning device, air blower, stainless steel air knife, removable sieve, the water collecting pan at the bottom of the machine, concentrated drainage, size:2000*1200mm |
4 | A-2 | Slope type spiral precooking machine | 500kg/H | SUS 304, U shape barrel structure, insulation, with miller jacket, top opening, easy to clean, the cooking time can be adjusted by frequency conversion( no less than 10~60mins), counting based on dry date |
5 | Temperature control system | Spirax Sarce pressure reducing trap valve, German temperature testing system, Burkert angle seat valve, domestic famouse brand stop valve, filter and pressure gauge etc. | ||
6 | Flowmeter | 2T/H | SUS304, pointer-type | |
7 | A-3 | Stone washer | 2T/H | SUS304 support, with ABB motor |
8 | A-4 | Screw pump | 2T/H | The material contact part are all food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulation |
9 | A-5 | Single stage pulping machine | 2T/H | SUS304, rotary speed 960rpm,screen hole diameter 1.0mm, |
10 | A-6 | Buffer tank | 300L | SUS304,double layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital temperature sensor. With CIP cleaning balls, inlets for pure water and material |
11 | A-7 | Screw pump | 2T/H | The material contact part are all food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulation |
12 | A-8 | Tubular cooler | 2T/H | SUS304, tubular type, tower water cooling |
13 | A-8 | Pulping platform | carbon steel support, anti slip stainless steel checkered plate, steps, guard bar, central drainage,L*W*H=3500mm×3000mm×2000mm | |
15 | B | Filteration and clarification system | ||
16 | B-1 | Storage tank | 2000L | SUS304, double layers,use PU as insullation,miller jacket, rotation speed: 36rpm. airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom |
17 | B-2 | Centrifugal pump | 3T/H | SUS304, lift 24m, mechanical seal |
18 | B-3 | Decanter | 2T/H | Counter-current type, drum max speed:3600 r/min |
19 | B-4 | Receiving vat | 500L | SUS304, single layer, CIP spraying ball, adjustable legs |
20 | B-5 | Centrifugal pump | 3T/H | SUS304, lift 24m, mechanical seal |
21 | B-6 | Storage tank | 2000L | SUS304, double layers,use PU as insullation, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom |
22 | B-7 | Centrifugal pump | 5T/H | SUS304, lift 36m, mechanical seal |
23 | B-8 | Inorganic membrane Micro filter | 1T/H | SUS 304, Inorganic ceramic membrane filter element, filter precision1 u, with circulation pump |
25 | C | Concentrate system | ||
26 | C-1 | Storage tank | 2000L | SUS304, double layers,use PU as insullation, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom |
27 | C-2 | Centrifugal pump | 3T/H | SUS304, lift 24m, mechanical seal |
28 | C-3 | Double effect falling film concentrator | 1.5T/H | Product contact: SUS 304,evaporation control, brix/temperature are all fully controlled, falling film evaporator, downstream |
29 | C-4 | Tubular cooler | 0.5T/H | SUS304, tubular type, tower water cooling, cooling temperature 30ºC in one time |
30 | C-5 | Storage tank | 2000L | SUS304,three layers, with miller jacket, use PU as insullation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottom |
31 | C-6 | Rotary pump | 1T/H | The material contact part is SUS304, 0.6MPa, ftrequency conversion |
33 | D | CIP UNIT | ||
34 | D | Semi-automatic CIP system | 3×1T | Three tanks, single circulation, Semi-auto CIP, double layer insulation tank, tank material SUS304 stainless steel,acid&alkali tank with stirrer, high&Low liquid level alarm system, Spirax Sarco temperature auto control, JUMO temperature sensor, Shanghai YUAN brand progress pump 1 pieces, 10T/H, pumping lift 36M, ABB motor,100L concentrated acid & alkali tank which material is SUS316L , The USA imported pneumatic diaphragm pump two pieces. |
37 | the second stage(dates clear juice system) | |||
38 | E. Filteration and clarification system | |||
39 | E-1-2,3 | Enzyme tank for clear juice | 2000L | SUS304, double layers,use PU as insullation,dimple jacket, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom |
40 | E-4 | Enzyme Circulation tank | V=5000L | SUS304, single-layer, top offset vertical mixing 36rpm, ladder, conical head, digital thermometer, sampling valve, adjustable legs, glass tube level, climbing ladder |
41 | E-5 | The cleaning tank | V=5000L | SUS304, single-layer, ladder, conical head, digital thermometer, adjustable legs, glass tube level, climbing ladder |
42 | E-6 | Membrane filtration unit | 1T/H | SUS304, aperture: 0.01 μ m; with cleaning device, automatic control |
43 | E-7 | Storage tank | 2000L | SUS304, double layers,use PU as insullation, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom |
44 | E-8 | Centrifugal pump | 5T/H | SUS304, lift 36m, mechanical seal |
45 | R | CIP return pump | 20T/H | SUS316L stainless steel, pump lift is 24 meters, mechanical seal |
47 | F . Dates clear juice: decoloration unit | |||
48 | F-1 | Resin decolorizing tank | SUS304 material, 2m³ resin tank, it's easy to loading, unloading, resin can be regenerated, without the resin | |
49 | F-2 | Resin regeneration tank | 2000L | SUS316L, double insulation, taper sealing head and eccentric vertical mixing, the respiration valve, the digital display thermometer, steam coil heating, manual control temperature, glass tube liquid level meter |
50 | F-3 | Acid tank | 1000L | SUS316L, single layer, taper sealing head and eccentric vertical mixing, the respiration valve, the digital display thermometer, glass tube liquid level meter |
51 | F-4 | Alkali tank | 1000L | SUS316L, single layer, taper sealing head and eccentric vertical mixing, the respiration valve, the digital display thermometer, glass tube liquid level meter |
52 | F-5 | Centrifugal pump | 10T/H | SUS316L, lift 36m, machinery seal |
53 | F-6 | Operating platform | SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage,L*W*H=6000mm×1000mm×1500mm | |
54 | F-7 | Twin piping filter | 2T/H | SUS304 stainless steel, duplex type, Stainless Steal Filter 200 Mesh |
58 | G | date vinegar fermetation system | ||
59 | G-1 | Plate sterilizer | 1T/H | Full automatic control by Siemens PLC, sterilization temperature of 95 ºC, 30S, discharge temperature of 30 ºC, the British Sipaishake steam temperature control system, with its CIP cleaning system |
60 | G-2 | Dates alcohol fermentation tank | 8000L | SUS304, three-layer, miller jacket, insulation, conical head, top agitator, ladder, glass tube level, digital thermometer, sampling valve, discharge valve with union. |
61 | Temperature sensor | PT100 | SUS304, 4-20mA signal output, tail length 100mm | |
62 | G-3 | Centrifugal pump | 3T/H | Material is SUS304 stainless steel, high quality mechanical seal, H=24m, ABB motor |
63 | G-4 | Plate and frame filter | 3T/H | plate and frame filtering machine, 400mesh, SUS 304 plate frame, filtering area 10M² |
64 | G-5 | Date vinegar fermentation tank | 8000L | SUS304, three-layer, miller jacket, rock-wool thermal insulation, butterfly head ,top agitator, product inlet, steam inlet, sealed manhole, ladder, glass tube level, digital thermometer, sampling valve, discharge valve with union |
65 | Temperature sensor | PT100 | SUS304, 4-20mA signal output, tail length 100mm | |
66 | PH-instrument | 4-20mA signal output | ||
67 | Dissolved oxygen detector | 4-20mA signal output | ||
68 | G-6 | Centrifugal pump | 3T/H | Material is SUS304 stainless steel, high quality mechanical seal, H=24m, ABB motor |
69 | G-7 | Plate and frame filter | 3T/H |
plate and frame filtering machine, 400mesh, SUS 304 plate frame, filtering area 10M²
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Aseptic filling of pomegranate processing line
Sterilization is a necessary process to eliminate bacteria and prevent fermentation in fruit juice production. It can destroy enzymes and thus inhibit harmful reactions. In order to maintain the high quality of pomegranate juice, we usually use high-temperature rapid pasteurization technology. The pasteurization process lasted 60 seconds at 84 ℃. It is then filled into cans or bottles by a juice filling machine. We can provide a complete pomegranate juice processing line, from sorting and washing to juice extraction, centrifugation and filling. We can also customize the juice production line according to your specific requirements and conditions. The pomegranate production line can improve the degree of automation, reduce manual labor, and improve production efficiency and quality.