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ISO 2TPH 10TPH Fruit Juice Processing Line For Fruit Juice Production Process
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|Capacity||2T/D – 20T/D||End Product Package||Pre-pak Pouch, Plastic Bag, Gable Top Bag, Plastic Cup, Plastic Bottle, Glass Bottle, Sanitary Can Etc.|
|Raw Material||Chinese Date, Arabic Date, Iran Date,tunisia Date||End Product||Date Juice, Date Liquid Sugar, Date Honey, Date Syrup|
|Shelf Life||6months-12months||Production Line Efficiency||85-90%|
|Fresh Date Brix||7-12brix||Final Product Brix||65-75brix|
fruit juice production line,
juice processing machine
|Brand Name:||Shanghai Beyond|
|Raw material||All kinds big date, small date, jujube, dry date, fresh date and hawkthorn, and Arabic date etc.|
|End product||NFC fresh juice, concentrated juice, clear juice, cloudy juice, date syrup, date honey, date paste, etc|
|Juice yield||≥ 90%|
|Final product brix||7-12brix(for orange juice)|
|Package for end product||Aseptic large bag in drum/ glass bottle/PET bottle|
|Main material for machines||SUS304 or SUS316|
|Place of Origin:||China|
|Manufacturer history||More than 10years|
|Voltage||380V 50Hz/110V 60hz/415V 50Hz|
|Power consumption(Kw)||energy saving type, about 100-500kw,|
|Operator needed||About 6-20persons|
|Cooling water consumption||About 80-300M3|
|Steam consumption||About 300-5000T/H,|
|Factory space needed||About 500-5000Sqm|
|Warranty||12 months after commissioning|
|After sales service||Engineers available to service machinery overseas|
Complete unit of Chinese Date/ jujube and Hawkthorn Processing Line
Description of Chinese date/ Jujube and Hawkthorn Processing Line
Shanghai beyond machinery co., ltd is specialized in supplying Chinese date/ Jujube hawkthorn processing lines.
From designing solution, equipment manufacturing, to installing and commissioning and also training the operators, Shanghai Beyond supply complete turnkey projects for customers.
In processing the date juice, shanghai beyond developed two different procedures, include immerse add extractor and destoner add pulper, this can meet the different processing requirements of date and hawkthorn. Our self developed technologies of continuous cooker and vacuum extractor are in the advanced level, which are highly evaluated in both china and oversea.
Characteristics of Chinese date/ Jujube and Hawkthorn Processing
1.Wide range of raw fruits are available, this line is applicable for all kinds fruits with similar characteristic such as date, jujube, hawkthorn and so on.
2.There are two different procedures, one is immerse add extractor, another is destoner add pulper.
- According to different investment value and product structure, client can require average, middle level or high level processing equipments.
4.End product with pure flavor, bright colour, and high material usage percentage;
5.Whole line with features as high level automatic, low labor intensity, easy operation, safe function and low operation cost.
6.Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation. Surfing washing machine
This machine produces water bubble by air blower to wash the fruits; the machine is composed of water cabinet, feeding device, fan etc.
Application:widely used to gently wash the fruits & vegetables
The lifter matched is made of SUS304 stainless steel or plastic material, extra water spraying device can be fixed on the machine.
1.During the washing procedure, under the motivity of water current and bubble, the fruits or vegetables circumvolve without fixed direction be washed thoroughly, salts and pesticide that remain on will be removed at the same time;
2. Fruits & Vegetables are pushed to the steel roll elevator by spouted water under compressed air, then turn the next processing step;
3. The Used water can be recycled after filtration;
4. The capacity of this equipment is changeable as the motor of engine is equipped with step-less shift gears.
|No.||Flow No.||Machine Name||Size||Main technical parameter||Unit||Qty|
|1||A:Washing & Pulping system|
|2||A-1||Bubble spraying washing machine||500kg/H||SUS machine frame, eccentric vibration motor, spray cleaning device, air blower, stainless steel wind knife, removable sieve, the water collecting pan at the bottom of the machine, concentrated drainage, size:2000*1200mm||Unit||1|
|3||A-2||Slope type spiral precooking machine||500kg/H||SUS 304, U shape barrel structure, insulation, with miller jacket, top opening, easy to clean, the cooking time can be adjusted by frequency conversion( no less than 10~60mins), counting based on dry date||Unit||1|
|4||A-3||Temperature control system||Spirax Sarce pressure reducing trap valve, German temperature testing system, Burkert angle seat valve, domestic famouse brand stop valve, filter and pressure gauge etc.||Unit||1|
|5||A-4||Date Stone washer||2T/H||SUS304 support, filter mesh thickness 4mm, mesh size 3mm, with ABB motor||Unit||1|
|6||A-5||Screw pump||2T/H||The material contact part are all made of food grade rubber, and the pressure at the outlet is 0.6MPa, frequency conversion speed regulation||Unit||1|
|7||A-6||Single stage date pulping machine||2T/H||SUS304, rotary speed 960rpm,mesh size diameter 1.0mm||Unit||1|
|8||A-7||Buffer tank||500L||SUS304, double layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital temperature sensor. With CIP cleaning balls, inlets for pure water and material||Unit||1|
|9||A-8||Screw pump||2T/H||The material contact part are all made of food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulation||Unit||1|
|10||A-9||Rotary pump||2T/H||The material contact part is SUS304, 0.6MPa, ftrequency conversion||Unit||1|
|11||A-10||Pulping platform||carbon steel support, anti slip stainless steel checkered plate, steps, guard bar, central drainage,L*W*H=3500mm×3000mm×2000mm||Unit||1|
|13||B. Filteration and clarification system|
|14||B-1||Storage tank||4000L||SUS304, double layers,using PU insullation, airtight manhole, cone type cover, off-center vertical agitator ,and CIP cleaning balls on the top, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom||Unit||2|
|15||B-2||Rotary pump||2T/H||The material for product contacting part is SUS304, 0.6MPa, ftrequency conversion||Unit||1|
|2T/H||Auto hydraulic cabinet type filter presser, with manual plate opening, filtering area 15m²||Unit||2|
|17||B-4||Centrifugal pump||5T/H||SUS304, lift 24m, mechanical seal||Unit||1|
|18||B-5||Storage tank||4000L||SUS304, double layers,using PU insullation, airtight manhole, cone type cover, off-center vertical agitator ,and CIP cleaning balls on the top, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom||Unit||1|
|19||B-6||Centrifugal pump||5T/H||SUS304, lift 36m, mechanical seal||Unit||1|
|20||B-7||Inorganic membrane Micro filter||2T/H||SUS 304, Inorganic ceramic membrane filter element, filter precision0.1u, with circulation pump||Unit||1|
|21||B-8||Storage tank||4000L||SUS304, double layers,using PU insullation, airtight manhole, cone type cover, off-center vertical agitator ,and CIP cleaning balls on the top, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom||Unit||1|
|22||B-9||Centrifugal pump||5T/H||SUS304, lift 36m, mechanical seal||Unit||1|
|24||C. Decolaration system|
|2T/H||USS 304 maerial, composed of 2 sets 3m³ Resin tank, easy to load, and unload material, need to choose reproducible resin, resin is not included||Unit||1|
|3000L||SUS304, double layers with insullation, cone type cover, off-center vertical agitator, breathing valve, digital thermometer, sight glass liquidometer, manual control of temperature||Unit||1|
|27||C-3||Acid tank||1000L||USS 316L, single layer, cone type cover, off-center vertical agitator, breathing valve,digital thermometer, sight glass liquidometer||Unit||1|
|28||C-4||Alkali tank||1000L||USS 316L, single layer, cone type cover, off-center vertical agitator, breathing valve,digital thermometer, sight glass liquidometer||Unit||1|
|29||C-5||Centrifugal pump||10T/H||SUS316L, lift 36m, machinery seal||Unit||1|
|30||C-6||Operating platform||SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage, size is about L*W*H=6000mm×1000mm×1500mm||Unit||1|
|2T/H||SUS 304 stainless steel barrel type, 200mesh, nylon filter bags, duplex type||Unit||1|
|33||D. Concentrate and storage system|
|34||D-1||Storage tank||4000L||SUS304, double layers w ith PU insullation, off-center vertical agitator, blending speed, 36rpm, airtight manhole, cone type cover, CIP cleaning balls on the top , digital thermometer, sight glass liquidometer, adjustable feet, breathing valve, and tie valve at the bottom||Unit||1|
|35||D-2||Centrifugal pump||5T/H||SUS304, lift 36m, mechanical seal||Unit||1|
|36||D-3||Double effect falling film concentrator||2T/H||Product contact: SUS 304, auto control evaporation , brix/temperature are all fully automatic controlled, falling film evaporator, downstream||Unit||1|
|37||D-4||Tubular cooler||1T/H||USS 34, tubular type, cooling agent using tower water, one stage temperature reducing 30℃||Unit||1|
|38||D-5||Storage tank||2000L||SUS304,three layers, with miller jacket, PU insullation, airtight manhole, cone type cover, ladders, CIP cleaning balls on the top , digital thermometer, sight glass liquidometer, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottom||Unit||1|
|39||D-6||Rotary pump||1T/H||The material contact part is SUS304, 0.6MPa, ftrequency conversion||Unit||1|