PLC Control Mango Processing Plant Mango Pulp Processing Machine 380V 50Hz

 

 

Mango processing plant mango processing machine mango pulp processing

 

Mango is a common tropical fruit, originating in India and Malaysia. It looks oval and light yellow. Mango is rich in protein, vitamins, minerals and other nutrients. With antioxidant effect, it can reduce the risk of cancer, prevent cardiovascular disease, reduce phlegm, delay aging, strengthen the stomach, and resist depression. Mango flesh tastes sweet and can be eaten directly or made into dried fruit. Usually, mango is processed into mango juice, brewing wine, mango vinegar, dried mango and canned mango.

 

Processing mango into fruit juice beverage can extend its shelf life, increase added value, increase farmers' income and enrich the fruit juice market. The production process of mango juice includes sorting, peeling and coring, softening, pulping, homogenizing, degassing, sterilization, filling and packaging, and cooling. AGICO provides a full set of mango juice production lines. High quality and reasonable price are the guarantee!

Specifications:

 

Brand Name:	Shanghai Beyond
Model Number:	BY-MPL05
Capacity	5-50T/H
Raw material	Fresh Mango / pineapple
End product	NFC fresh juice, concentrated juice, Concentrated juice, clear juice, ,cloudy juice
Juice yield	50-75%
Fruit input brix	10-20brix (fresh fruit)
End product brix	60~72Brix( for concentrated )
Package for end product	Aseptic large bag in drum/ glass bottle/PET bottle, Gable top box/ brick shape carton
Certification:	ISO9001/CE/SGS
Main material for machines	SUS304 or SUS316
Place of Origin:	China
Manufacturer history	More than 10years
Voltage	380V 50Hz/110V 60hz/415V 50Hz
Power consumption(Kw)	energy saving type, about 100-500kw,
Operator needed	About 6-20persons
Cooling water consumption	About 80-300M3
Steam consumption	About 300-5000T/H,
Factory space needed	About 500-5000Sqm
Warranty	12 months after commissioning
After sales service	Engineers available to service machinery overseas

 

Mango juice production technology

The mango juice production line includes the following equipment, but not all of them are indispensable.

Fruit sorter

Fruit washing machine

Mango pulper

Vacuum degasser

Juice homogenizer

Fruit juice pasteurizer

Juice filling machine

Mango sorting process

 

The sorting process aims to check the raw materials to ensure the quality of mango juice. Nine mature is the best. The fruit sorter can help the staff deal with the immature, sick or rotten fruit.

 

The rolling mango sorter can be used to separate mango and other spherical and oval fruits. The fruit sorter can work independently or can be connected with other mango juice processing machines. The roller rod is driven by a horizontally moving chain to push the mango forward and rotate at the same time. During this process, employees can observe from all angles to find out the unqualified ones.

Mango sorter has the following advantages:

The transmission shaft is made of stainless steel with stepless speed regulation device.

The rolling bar is made of stainless steel, with smooth surface, which will not cause damage to the fruit surface.

The motor is equipped with a shield and the oil guide pipe is grounded. They contribute to the hygienic environment of fruit classification.

 

Mango cleaning process

The production process of this mango juice is carried out by a surf-type fruit washing machine. It is suitable for spherical and oval fruits. Under the washing of the high-pressure water pump, the fruit rolls and is washed by the rolling water. Then, they are carried into the elevator by the water flow for the next process.

 

Mango washing machine

Advantages of surfing mango washing machine:

The washing water can be recycled after filtration.

The circulating water pump continuously provides strong water flow to wash the fruit.

The cleaning tank is made of 1.5mm stainless steel, and the transmission shaft is made of high-quality stainless steel.

It can work alone or with other mango juice processing machines.

 

Mango is preheated and softened

Put mango in boiling water for 3-5 minutes, inactivate or destroy polyphenol oxidase, stabilize color and improve flavor. Preheating can also eliminate air in raw materials. In this way, we can prevent the oxidation and browning of mango, and soften the flesh of mango to facilitate pulping and juice extraction.

 

Peeling and pulping of mango

This mango pulper integrates mango peeling, peeling and pulping functions. As a special mango juice processing machine, it can completely remove the stone and peel of mango and minimize the loss of mango pulp.

 

Features of mango processing line

 

The processing capacity is varied from 60 tons/day to 1500 tons/day;

The line is also suitable for processing the fruits that share the similar characteristics;

Using the high efficient of mango de-stoner to improve the mango output percentage effectively;

The production process fully automatic PLC control to save labor and facilitate production management;

Low-temperature vacuum evaporation ,Maximize reserve the flavor substances and nutrients also save energy.

Tubular UHT sterilizer and Aseptic filling machine, produce high-quality aseptic juice products

Automatic CIP cleaning ,ensure the entire line equipment of food hygiene and safety requirements

 

 

Project samples:

 

 

No.	Project information	Place	Remark
1	5T/H Pineapple crushing	Kenya	Crushing machine
2	2T/H pineapple juice processing line	Sri Lanka	Fresh fruit pre-processing project
3	6t/H Beverage Production Line	Liaoning huludao	Turnkey Project
4	3t/H Pectin Beverage Production Line	Shandong yantai	Turnkey Project
5	24000 p/H PET honeysuckle Extraction Drink Pre-process Production Line	Chongqing Xiushan	Turnkey Project
6	12t/H beverage production line	Henan Sanmenxia	Turnkey Project
7	5 t/H Aloe Beverage Production Line	Zhejiang jiaxing	Turnkey Project
8	Fruit processing machinery	France	Fruit processing machinery