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Automatic fruit juice processing line fruit juice processing equipment
|Place of Origin||China|
|Brand Name||Shanghai Beyond|
|Minimum Order Quantity||1set|
|Packaging Details||exporting standard package|
|Delivery Time||65-110 working days upon receipt of payment and confirmed the drawings|
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|Capacity||2T/D – 20T/D||End Product Package||Pre-pak Pouch, Plastic Bag, Gable Top Bag, Plastic Cup, Plastic Bottle, Glass Bottle, Sanitary Can Etc.|
|Raw Material||Chinese Date, Arabic Date, Iran Date,tunisia Date||End Product||Date Juice, Date Liquid Sugar, Date Honey, Date Syrup|
|Shelf Life||6months-12months||Production Line Efficiency||85-90%|
|Fresh Date Brix||7-12brix||Final Product Brix||65-75brix|
|Name||Fruit Juice Processing Equipment|
Automatic fruit juice processing line fruit juice processing equipment
Fruit juice processing line typically includes several steps to produce high-quality fruit juice. Here are the main steps involved in the processing of fruit juice:
Fruit Selection: High-quality fruits are selected based on their ripeness, size, and flavor.
Washing and Sorting: The fruits are thoroughly washed to remove any dirt or impurities. They are then sorted to remove damaged or spoiled fruits.
Peeling and Pitting: If necessary, fruits like oranges or peaches are peeled and pitted before further processing.
Crushing/Extracting: The fruits are crushed or pressed to extract the juice. This can be done using mechanical presses or by steam extraction.
Filtration: The extracted juice is passed through a series of filters to remove any remaining solids or impurities.
Pasteurization: The juice is heated to a specific temperature to kill any bacteria or microorganisms. This helps in extending the shelf life of the juice.
Homogenization: The juice is homogenized to ensure consistent texture, taste, and quality throughout the product.
Concentration: Some fruit juices may undergo concentration to remove excess water content, resulting in a more concentrated juice.
Mixing and Blending: If desired, different fruit juices can be mixed or blended together to create unique flavors.
Packaging: The final fruit juice is packaged in bottles, cartons, or pouches. These packages are then sealed and labeled for retail sale.
Extraction of essential oil from citrus processing line
In order to extract essential oil from the whole citrus fruit, we designed a special essential oil extraction equipment, which scrapes the peel through a rotating drum. We have optimized the speed and capacity of the citrus processing line for different hours.
Juice extraction of citrus processing line
We offer two different types of industrial citrus Juicers, one is most suitable for producing high-quality fresh juice and the other is most suitable for producing concentrated juice.
The most preferred juicer for producing high-quality fruit juice is the half cutting Juicer equipment. In order to minimize the contact between pulp and peel, the machine presses each fruit between two cups and extrudes the pulp from the small hole perforated at the bottom. The same machine refines the pulp from the fruit to remove the seeds and reduce their high fiber content. This device can process 15000 fruits per hour and is suitable for oranges, grapefruits, lemons and almost any kind of citrus.
On the other hand, our drum juicer is most suitable for the production of concentrated fruit juice. It can process any kind of citrus fruit without grading (calibration) and has very high productivity. In order to prevent the essential oil (and any chemicals that may be absorbed) contained in the peel from entering the juice, it is strongly recommended to scrape the peel thoroughly with citric acid before feeding the peel with citric acid.
Juice refining of citrus processing line
Citrus juice from the juicer can be peeled to meet customers' requirements for pulp content. Our spiral desilter is specially designed to extract citrus juice. They extract high fruit juice from the juicer, gradually squeeze the pulp and output low fruit juice.
Heat treatment and filling of fruit juice in citrus processing line
Citrus juice, natural or concentrated, can be sterilized or pasteurized by tubular heat exchanger or plate heat exchanger according to the specific requirements of the application.
After sterilization, the products can be put into sterile bags, barrels or boxes. We have our own sterile packing system for handling this system.
|Brand Name:||Shanghai Beyond|
|Raw material||All kinds big date, small date, jujube, dry date, fresh date and hawkthorn, and Arabic date etc.|
|End product||NFC fresh juice, concentrated juice, clear juice, cloudy juice, date syrup, date honey, date paste, etc|
|Juice yield||≥ 90%|
|Final product brix||7-12brix(for orange juice)|
|Package for end product||Aseptic large bag in drum/ glass bottle/PET bottle|
|Main material for machines||SUS304 or SUS316|
|Place of Origin:||China|
|Manufacturer history||More than 10years|
|Voltage||380V 50Hz/110V 60hz/415V 50Hz|
|Power consumption(Kw)||energy saving type, about 100-500kw,|
|Operator needed||About 6-20persons|
|Cooling water consumption||About 80-300M3|
|Steam consumption||About 300-5000T/H,|
|Factory space needed||About 500-5000Sqm|
|Warranty||12 months after commissioning|
|After sales service||Engineers available to service machinery overseas|
Separation, concentration and pasteurization of oranges.
If you produce orange juice, transcendental decanter centrifuges are ideal for removing pulp after extraction, while transcendental disk pile centrifuges of different types and sizes are widely used to clarify or recover the pulp of cloudy juice.
Jam and fruit alkali in citrus processing line
In addition to fruit juice, citrus can also be processed into fruit base materials used in the production of jam and yogurt and bakery.
Pasteurized orange juice production line
High quality (non concentrated) pasteurized orange juice can be produced in small processing plants with low investment cost. In order to reduce the pulp content in fruit juice, you can choose to add desliming agent to the processing line. In order to further prolong the shelf life of fruit juice, you can choose to add desliming agent. An essential oil extractor can also be added upstream of the juicer. The same plants can be used to process grapefruit, orange, lemon and almost any kind of citrus.
Concentrated orange juice production plant
Concentration can greatly reduce the storage and transportation costs of fruit juice. Concentrated orange juice is sold directly to frozen or unfrozen consumers, or stored and transported in boxes or drums (frozen or unfrozen), and then rehydrated on the reconstituted production line before retail.
All citrus processing lines are designed in accordance with international food grade requirements and are completely cleaned by using integrated cleaning procedures and systems or a centralized fully automatic CIP system. With such an efficient cleaning system, the whole citrus processing line can work circularly, so as to maintain the good working state of the whole processing line, avoid frequent shutdown and renovation, and greatly improve the production efficiency.
1.During the washing procedure, under the motivity of water current and bubble, the fruits or vegetables circumvolve without fixed direction be washed thoroughly, salts and pesticide that remain on will be removed at the same time;
2. Fruits & Vegetables are pushed to the steel roll elevator by spouted water under compressed air, then turn the next processing step;
3. The Used water can be recycled after filtration;
4. The capacity of this equipment is changeable as the motor of engine is equipped with step-less shift gears.
Equipment list for 500kg date processing line for cloudy date juice, clear date juice etc.
|Flow No.||Machine Name||Size||Main technical parameter||Unit||Qty|
|A: Date Washing & Pulping system|
date washing machine
|500kg/H||SUS machine frame, eccentric vibration motor, spray cleaning device, air blower, stainless steel wind knife, removable sieve, the water collecting pan at the bottom of the machine, concentrated drainage, size:2000*1200mm||Unit||1|
|A-2||Slope type spiral date precooking machine||500kg/H||SUS 304, U shape barrel structure, insulation, with miller jacket, top opening, easy to clean, the cooking time can be adjusted by frequency conversion( no less than 10~60mins), counting based on dry date||Unit||1|
|A-3||Temperature control system||Spirax Sarce pressure reducing trap valve, German temperature testing system, Burkert angle seat valve, domestic famouse brand stop valve, filter and pressure gauge etc.||Unit||1|
|A-4||Date Stone washer||2T/H||SUS304 support, filter mesh thickness 4mm, mesh size 3mm, with ABB motor||Unit||1|
|A-5||Screw pump||2T/H||The material contact part are all made of food grade rubber, and the pressure at the outlet is 0.6MPa, frequency conversion speed regulation||Unit||1|
date pulping machine
|2T/H||SUS304, rotary speed 960rpm,mesh size diameter 1.0mm||Unit||1|
buffer storage tank
|500L||SUS304, double layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital temperature sensor. With CIP cleaning balls, inlets for pure water and material||Unit||1|
|A-8||Screw pump||2T/H||The material contact part are all made of food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulation||Unit||1|
|A-9||Rotary pump||2T/H||The material contact part is SUS304, 0.6MPa, ftrequency conversion||Unit||1|
|A-10||Pulping platform||carbon steel support, anti slip stainless steel checkered plate, steps, guard bar, central drainage,L*W*H=3500mm×3000mm×2000mm||Unit||1|
|B. Filteration and clarification system|
|B-1||Date juice Storage tank||4000L||SUS304, double layers,using PU insullation, airtight manhole, cone type cover, off-center vertical agitator ,and CIP cleaning balls on the top, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom||Unit||2|
|B-2||Rotary pump||2T/H||The material for product contacting part is SUS304, 0.6MPa, ftrequency conversion||Unit||1|
date juice filter presser
|2T/H||Auto hydraulic cabinet type filter presser, with manual plate opening, filtering area 15m²||Unit||2|
|B-4||Centrifugal pump||5T/H||SUS304, lift 24m, mechanical seal||Unit||1|
|B-5||Cloudy date juice
|4000L||SUS304, double layers,using PU insullation, airtight manhole, cone type cover, off-center vertical agitator ,and CIP cleaning balls on the top, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom||Unit||1|
|B-6||Centrifugal pump||5T/H||SUS304, lift 36m, mechanical seal||Unit||1|
date juice Micro filter
|2T/H||SUS 304, Inorganic ceramic membrane filter element, filter precision0.1u, with circulation pump||Unit||1|
|B-8||date juice Storage tank||4000L||SUS304, double layers,using PU insullation, airtight manhole, cone type cover, off-center vertical agitator ,and CIP cleaning balls on the top, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom||Unit||1|
|B-9||Centrifugal pump||5T/H||SUS304, lift 36m, mechanical seal||Unit||1|
|C. Decolaration system|
for date juice
|2T/H||USS 304 maerial, composed of 2 sets 3m³ Resin tank, easy to load, and unload material, need to choose reproducible resin, resin is not included||Unit||1|
for date juice
|3000L||SUS304, double layers with insullation, cone type cover, off-center vertical agitator, breathing valve, digital thermometer, sight glass liquidometer, manual control of temperature||Unit||1|
|C-3||Acid tank||1000L||USS 316L, single layer, cone type cover, off-center vertical agitator, breathing valve,digital thermometer, sight glass liquidometer||Unit||1|
|C-4||Alkali tank||1000L||USS 316L, single layer, cone type cover, off-center vertical agitator, breathing valve,digital thermometer, sight glass liquidometer||Unit||1|
|C-5||Centrifugal pump||10T/H||SUS316L, lift 36m, machinery seal||Unit||1|
|C-6||Operating platform||SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage, size is about L*W*H=6000mm×1000mm×1500mm||Unit||1|
|2T/H||SUS 304 stainless steel barrel type, 200mesh, nylon filter bags, duplex type||Unit||1|
|D. Concentrate and storage system|
|D-1||clear date juice
|4000L||SUS304, double layers w ith PU insullation, off-center vertical agitator, blending speed, 36rpm, airtight manhole, cone type cover, CIP cleaning balls on the top , digital thermometer, sight glass liquidometer, adjustable feet, breathing valve, and tie valve at the bottom||Unit||1|
|D-2||Centrifugal pump||5T/H||SUS304, lift 36m, mechanical seal||Unit||1|
|D-3||Double effect falling film date juice concentrator||2T/H||Product contact: SUS 304, auto control evaporation , brix/temperature are all fully automatic controlled, falling film evaporator, downstream||Unit||1|
|D-4||Concentrated date juice Tubular cooler||1T/H||USS 34, tubular type, cooling agent using tower water, one stage temperature reducing 30℃||Unit||1|
|D-5||Concentrated date juice
|2000L||SUS304,three layers, with miller jacket, PU insullation, airtight manhole, cone type cover, ladders, CIP cleaning balls on the top , digital thermometer, sight glass liquidometer, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottom||Unit||1|
|D-6||Rotary pump||1T/H||The material contact part is SUS304, 0.6MPa, ftrequency conversion||Unit||1|
Packaging & Shipping
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: I haven't done business with you company before, how can I trust your company ?
A: Our company has been in Alibaba.com for 14 years, which is longer than most of our fellow suppliers, we have been golden suppliers for years. What ' s more, we have got quite a lot authority certificates, for example, CE, ISO9001, Alibaba onsite check certificate.
7) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
8) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
9) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.