Automatic fruit juice processing line fruit juice processing equipment

Automatic fruit juice processing line fruit juice processing equipment

Fruit juice processing line typically includes several steps to produce high-quality fruit juice. Here are the main steps involved in the processing of fruit juice:

Fruit Selection: High-quality fruits are selected based on their ripeness, size, and flavor.

Washing and Sorting: The fruits are thoroughly washed to remove any dirt or impurities. They are then sorted to remove damaged or spoiled fruits.

Peeling and Pitting: If necessary, fruits like oranges or peaches are peeled and pitted before further processing.

Crushing/Extracting: The fruits are crushed or pressed to extract the juice. This can be done using mechanical presses or by steam extraction.

Filtration: The extracted juice is passed through a series of filters to remove any remaining solids or impurities.

Pasteurization: The juice is heated to a specific temperature to kill any bacteria or microorganisms. This helps in extending the shelf life of the juice.

Homogenization: The juice is homogenized to ensure consistent texture, taste, and quality throughout the product.

Concentration: Some fruit juices may undergo concentration to remove excess water content, resulting in a more concentrated juice.

Mixing and Blending: If desired, different fruit juices can be mixed or blended together to create unique flavors.

Packaging: The final fruit juice is packaged in bottles, cartons, or pouches. These packages are then sealed and labeled for retail sale.

Extraction of essential oil from citrus processing line

In order to extract essential oil from the whole citrus fruit, we designed a special essential oil extraction equipment, which scrapes the peel through a rotating drum. We have optimized the speed and capacity of the citrus processing line for different hours.

Juice extraction of citrus processing line

We offer two different types of industrial citrus Juicers, one is most suitable for producing high-quality fresh juice and the other is most suitable for producing concentrated juice.

The most preferred juicer for producing high-quality fruit juice is the half cutting Juicer equipment. In order to minimize the contact between pulp and peel, the machine presses each fruit between two cups and extrudes the pulp from the small hole perforated at the bottom. The same machine refines the pulp from the fruit to remove the seeds and reduce their high fiber content. This device can process 15000 fruits per hour and is suitable for oranges, grapefruits, lemons and almost any kind of citrus.

On the other hand, our drum juicer is most suitable for the production of concentrated fruit juice. It can process any kind of citrus fruit without grading (calibration) and has very high productivity. In order to prevent the essential oil (and any chemicals that may be absorbed) contained in the peel from entering the juice, it is strongly recommended to scrape the peel thoroughly with citric acid before feeding the peel with citric acid.

Juice refining of citrus processing line

Citrus juice from the juicer can be peeled to meet customers' requirements for pulp content. Our spiral desilter is specially designed to extract citrus juice. They extract high fruit juice from the juicer, gradually squeeze the pulp and output low fruit juice.

Heat treatment and filling of fruit juice in citrus processing line

Citrus juice, natural or concentrated, can be sterilized or pasteurized by tubular heat exchanger or plate heat exchanger according to the specific requirements of the application.

After sterilization, the products can be put into sterile bags, barrels or boxes. We have our own sterile packing system for handling this system.

Technical parameters

Specifications:

Separation, concentration and pasteurization of oranges.

If you produce orange juice, transcendental decanter centrifuges are ideal for removing pulp after extraction, while transcendental disk pile centrifuges of different types and sizes are widely used to clarify or recover the pulp of cloudy juice.

Jam and fruit alkali in citrus processing line

In addition to fruit juice, citrus can also be processed into fruit base materials used in the production of jam and yogurt and bakery.

Pasteurized orange juice production line

High quality (non concentrated) pasteurized orange juice can be produced in small processing plants with low investment cost. In order to reduce the pulp content in fruit juice, you can choose to add desliming agent to the processing line. In order to further prolong the shelf life of fruit juice, you can choose to add desliming agent. An essential oil extractor can also be added upstream of the juicer. The same plants can be used to process grapefruit, orange, lemon and almost any kind of citrus.

Concentrated orange juice production plant

Concentration can greatly reduce the storage and transportation costs of fruit juice. Concentrated orange juice is sold directly to frozen or unfrozen consumers, or stored and transported in boxes or drums (frozen or unfrozen), and then rehydrated on the reconstituted production line before retail.

Characteristics:

1.During the washing procedure, under the motivity of water current and bubble, the fruits or vegetables circumvolve without fixed direction be washed thoroughly, salts and pesticide that remain on will be removed at the same time;

2. Fruits & Vegetables are pushed to the steel roll elevator by spouted water under compressed air, then turn the next processing step;

3. The Used water can be recycled after filtration;

4. The capacity of this equipment is changeable as the motor of engine is equipped with step-less shift gears.

Equipment list for 500kg date processing line for cloudy date juice, clear date juice etc. 

Company information

Our services

Trade shows

Certificate

Packaging & Shipping

 

FAQ
 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

6) Q: I haven't done business with you company before, how can I trust your company ?
A: Our company has been in Alibaba.com for 14 years, which is longer than most of our fellow suppliers, we have been golden suppliers for years. What ' s more, we have got quite a lot authority certificates, for example, CE, ISO9001, Alibaba onsite check certificate.

7) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

8) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

9) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.