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SUS304 / SUS316L Complete Apple Processing Line , Fruit Juice Equipment

  • SUS304 / SUS316L Complete Apple Processing Line , Fruit Juice Equipment
  • SUS304 / SUS316L Complete Apple Processing Line , Fruit Juice Equipment
  • SUS304 / SUS316L Complete Apple Processing Line , Fruit Juice Equipment
  • SUS304 / SUS316L Complete Apple Processing Line , Fruit Juice Equipment
  • SUS304 / SUS316L Complete Apple Processing Line , Fruit Juice Equipment
  • SUS304 / SUS316L Complete Apple Processing Line , Fruit Juice Equipment
Place of Origin China
Brand Name Shanghai Beyond
Certification ISO9001/CE/SGS
Model Number BY-APL
Minimum Order Quantity 1set
Price negotiable
Packaging Details exporting standard package
Delivery Time 60-100 working days upon receipt of payment and confirmed the drawings
Supply Ability 50sets/month

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Product Details
Warranty 12 Months Material Fresh Fruits
Shelf Life 6 Months Package Size 500-1000ml
End Product Concentrated Juice, Clear Juice,NFC Fresh Juice Power Consumption(Kw) Energy Saving Type, About 100-500kw,
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Product Description

SUS304/SUS316L Complete Fruit Juice Processing Plant For Pear

SUS304 / SUS316L Complete Apple Processing Line , Fruit Juice Equipment 0

 

Description:

China is the world's largest producer of apples and pears products. The end product is divided into transparent/clear juice, cloudy juice, NFC fresh nature juice, and juice concentrate.

Complete plant of apples and pears processing equipments include washing ,crushing, squeeze extractor, enzymolysis, evaporator, sterilizer, aseptic filling and etc. Beyond has created apple and pears processing equipments with different designs like crusher, squeeze extractor which are featured as simple construction, easy operation, and high production efficiency, these have positioned Shanghai Beyond Machinery as the Chinese market leader in the worldwide.

 

SUS304 / SUS316L Complete Apple Processing Line , Fruit Juice Equipment 1

 

Features :

1) fruits juice production line ,spiral juicer

(2) Widely used in apple, pear,ect. fruits take juice

(3) two kind of material: contact material part is the SUS316L , one kind

isSUS304 stainless steel

(4)Automatic complete berries, kernel fruit and vegetable fruit and

vegetable , extracting, discharge process

 

Brief Information:

Brand Name: Shanghai Beyond
Model Number: BY-AL
Raw material Fresh apple/pear
End product NFC fresh apple/pear juice, concentrated apple/pear juice, clear apple/pear juice
Main material for machines SUS304 or SUS316
Capacity 5-50T/H
Package for end product Aseptic large bag in drum/ glass bottle/PET bottle, Roof type carton box/ brick shape carton
Certification: ISO9001/CE/SGS
Place of Origin: China
Manufacturer history More than 10years

 

 

Machine list for apple juice concentrate production line

No. Flow No. Name Size Main technical parameter Unit
1 A.Fresh fruit washing and crushing system 　
2 A-1 Bubble cleaning machine with elevator 3T/H SUS304, fruit washing pool, stainless steel baffle plates (the baffles are all with holes) are all made of SUS304, elevatoring speed is manually adjustable, with spray cleaning, the sloping bottom, hand hole, an overflow port, discharging port, the size is about, L*W*H=4500mm×1200mm×1200mm, the diameter of the baffle is, 2500mm×1000mm Unit
3 A-2 Roller sorting machine 3T/H SUS304 support, with rollarounds (φ38×800mm) for sorting the fruits, and the speed is adjustable, and the size is about, L*W*H=3000mm×1200mm×1200mm Unit
4 A-3 Bubble cleaning machine with clapboard elevator 3T/H SUS304, fruit washing tank, stainless steel clapboard plates (the baffles are all with holes) are all made of SUS304, elevatoring speed is manually adjustable, with spray cleaning, the sloping bottom, hand hole, an overflow port, discharging port, the size is about, L*W*H=4500mm×1200mm×1200mm, the clapboard elevating size is, 2500mm×1000mm Unit
5 A-4 Crusher 3T/H
SUS304, tooth-type, with ABB motors, with sandblasting on the outer surface		 Unit
6 A-5 Accessories adding unit 100L/H The whole system include, accessories dissolving tank (SUS304, single layer, 100L, semi open cover, accessories tank, paddle agitator), dosing pump (0-100L/H, stepless adjustable, 6 Bar), 1/2'', and with 2 sprinkler heads Set
7 A-6 Buffer tank 500L SUS304, single layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital temperature sensor. With CIP cleaning balls, inlets for pure water and material Unit
8 A-7 Screw pump 3T/H The material contact parts are all food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulation Unit
9 A-8 Tublar heater 3T/H SUS304, one section, direct steam heating, and the difference of the material is 25-55℃ Unit
10 A-9 Platform for crusher 　 Carbon steel support , anti slip stainless steel checkered plate, steps, guard bar, central drainage, L*W*H=2000mm×2000mm×2000mm Unit
12 B. Enzymolisys system 　 　
13 B-1 Enzymolisys tank 4000L SUS304, PU insullation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, sight glass level meter, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottom Unit
14 B-2 Rotor pump 5T/H SUS304 stainless steel, and the pressure of the outlet is 0.6MPa Unit
15 B-3 Screw squeezer 3T/H The main part of the equipment adopts SUS304, and the speed of the waste discharging is adjustable, frequency control Unit
16 B-4 Buffer tank 500L SUS304, single layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital temperature sensor, and products inlets and outlets Unit
17 B-5 Centrifugal pump 5T/H SUS304, lift 24m, machinery seal Unit
18 B-6 Vibrating sieve 3T/H SUS304, 100 mesh single-deck screen Unit
19 B-7 Collecting tank 500L SUS304, circular type, open type, and with cone type outlet, single layer, with high-middle-low level indicator (floating ball type ), linkage with the discharge pump Unit
20 B-8 Centrifugal pump 5T/H SUS304, lift 24m, machanical seal Unit
21 B-9 Sprial slag conveying machine 1T/H SUS304, the diameter is 200mm, and the length is about 5000mm Unit
22 B-10 Platform of squeezer 　 SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage, L*W*H=3000mm×3500mm×2000mm Set
24 C.Pasteurization and second-stage enzyme system 　
25 C-1 Temporary Storage tank 3000L SUS304, PU insulation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, glass sight level meter, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottom Unit
26 C-2 Centrifugal pump 10T/H SUS304, lift 24m, machanical seal Unit
27 C-3 Pasteurizer 3T/H SUS 304, tubular type, PID auto control, material inlet temperature 40-50℃, 95℃, 30s, material outlet temperature 55℃, Spirax Sarco steam control system Set
28 C-4 Enzymolisys tank 4000L SUS304, PU insulation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, glass sight level meter, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottom
Unit
29 C-5 Centrifugal pump 5T/H SUS304, lift 24m, machanical seal
Unit
30 C-6 Enzymolisys platform 　 SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage, L*W*H, 6800mm×800mm×1700mm
Set
32 D. Filtration and clarification system 　
33 D-1 Horizontal spiral separator 3T/H Automatic deslagging, within the starting control cabinet, main and auxiliary motor are variable frequency adjustable
Unit
34 D-2 Buffer tank 500L SUS304, single layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital thermometer, CIP cleaning balls and pure water and products inlets and outlets
Unit
35 D-3 Centrifugal pump 5T/H SUS304, lift 24m, machanical seal
Unit
36 D-4 Screw conveyor for waste 1T/H SUS304, the diameter is 200mm, and the length is about 5000mm
Unit
37 D-5 Platform for separator 　 SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage,L*W*H=4000mm×4500mm×2000mm
Set
38 D-6 Cleaning water tank 10000L SUS304, PU insulation, airtight manhole, cone type cover, ladders, digital thermometer,glass sight level meter, over flow vent, adjustable feet and tie valve at the bottom, inside coil heating
Unit
39 D-7 Centrifugal pump 10T/H SUS304, lift 24m, machanical seal
Unit
40 D-8 Circulation tank 5000L SUS304, PU insulation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, glass sight level meter, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottom
Unit
41 D-9 Centrifugal pump 10T/H SUS304, lift 24m, machanical seal
Unit
42 D-10 Ultra-filter 3T/H SUS304, with cleaning equipments, fully-automatic controlled, the main control parts all adopts international brand, with feeding pump
Set
43 D-11 Temporary storage tank 3000L SUS304,singal layer tank, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, glass sight level meter, adjustable feet, breathing valve
Unit
44 D-12 Centrifugal pump 10T/H SUS304, lift 24m, machanical seal
Unit
46 E.Concentrating system 　
47 E-1 Double effect falling film evaporator 2T/H Product contacting part material, SUS304, carbon steel support, evaporation self control, brix/temperature are all fully controlled, falling film evaporator, downstream type Set
48 E-2 Product tank 1000L SUS304,three layers, with dimple jacket, PU insulation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, glass sight level meter, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottom Unit
49 E-3 Rotor pump 5T/H SUS304 stainless steel, outlet pressure is 0.6MPa Unit
51 F. Sterilization and juice filling system 　
52 F-1 Tubular UHT sterilizer Q=1T/h Tubular type, process flow parameter is 25~50℃——>115℃(15s) (sterilizing)——> 88℃ (hot filling),Spirax Sarco steam depressure valve, regulating valve, drain value, JUMO temperature sensor, Burkert tower water regulating valve, GEA/APV pneumatic valve, paperless temperature recorder, Simens PLC touch screen control, with self CIP cleaning system Set
53 F-2 Vacuum degasser Q=1T/h SUS 304, water-ciruclation vacuum pump, vacuum degree -0.08Mpa, differential pressure sensor level control, vertical multistage centrifugal pump, variable frequency control unit
54 F-3 Aseptic bag filling 1T/h 　 Unit

 

Characteristics and advantages

The processing capacity is varied from 60 tons/day to 2000 tons/day.

1. The line Can deal with similar characteristics of fruits.

 

2. Automatic disinfection liquid concentration control system, effectively guarantee the sterilization effect and control the disinfection residue

 

3. Efficient crusher improved the high output percentage of apples and pears

 

4. Using efficient belt juice extractor to improve the juice efficiency and the output percentage

 

5. The production process fully automatic PLC control to reduce the labor intensity and Improve production efficiency

 

6. Low-temperature vacuum evaporation Greatly reduce the flavor substances and nutrient losses

 

7. A variety of energy recovery measures , increased the energy utilization and greatly reduce production cost

 

8. Tubular UHT sterilizer and Aseptic filling machine, Isolated from the pollution of bacteria,ensure the safety of the food and extend the shelf life of the product

 

9. A complete set of production with self CIP system reduce the labor intensity and ensure the high level sanitation.

SUS304 / SUS316L Complete Apple Processing Line , Fruit Juice Equipment 2

 

 

SUS304 / SUS316L Complete Apple Processing Line , Fruit Juice Equipment 3SUS304 / SUS316L Complete Apple Processing Line , Fruit Juice Equipment 4

 

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