• Shanghai Beyond Machinery Co., Ltd
    Erik Steen Hansen of Denmark
    I am the person, who has done the trials/production using the Pineapple crusher. So far the crusher has worked very well!
  • Shanghai Beyond Machinery Co., Ltd
    Director Gerelkhuu of Mongolia
    You are always welcome. Glad to work with your company and employees.
Contact Person : Caroline Wang
Phone Number : +86-13918793199

Fruit Processing Industry Fruit Juice Processing Line For Date Juice / Orange Juice

Place of Origin China
Brand Name Shanghai Beyond
Certification ISO9001/CE/SGS
Model Number BY-FJ
Minimum Order Quantity 1set
Price negotiable
Packaging Details exporting standard package
Delivery Time 65-110 working days upon receipt of payment and confirmed the drawings
Supply Ability 30sets/year

Contact me for free samples and coupons.

Whatsapp:0086 18588475571

Wechat: 0086 18588475571

Skype: sales10@aixton.com

If you have any concern, we provide 24-hour online help.

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Product Details
Capacity 2T/D – 20T/D End Product Package Pre-pak Pouch, Plastic Bag, Gable Top Bag, Plastic Cup, Plastic Bottle, Glass Bottle, Sanitary Can Etc.
Raw Material Seabuckthorn Juice/pulp End Product Date Juice, Date Liquid Sugar, Date Honey, Date Syrup
Shelf Life 6months-12months Production Line Efficiency 85-90%
Fresh Date Brix 10-15brix(for Fresh Juice) Final Product Brix 60 Brix
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Product Description

1000kg per hour arabic date or chinese date juice and pulp processing line with evaporator

 

For the palm date processing line, we usually process the dry date with adding 5 times of water for pre-cooking.

 

And the whole process will be like this:

 

dry date washing-->sorting--> pre-cooking--> pulping and destoning--> juice storage--> juice mesh filtering--> juice micro filtering--> pasteurizing--> sterilizing-->filling.

 

 

Specifications:

Brand Name: Shanghai Beyond
Model Number: BY-SJP
Capacity 2-50T/H
Raw material

Big size or small size date 

(with fruit sticks or without)

End product NFC fresh juice, concentrated juice, date  clear juice, date  pulp
Juice yield ≥ 90%
Final product brix 10-15brix(for fresh juice)
Package for end product Aseptic large bag in drum/ glass bottle/PET bottle, Roof type carton box/ brick shape carton
Certification: ISO9001/CE/SGS
Main material for machines SUS304 or SUS316
Place of Origin: China
Manufacturer history More than 10years
Voltage 380V 50Hz/110V 60hz/415V 50Hz
Power consumption(Kw) energy saving type, about 100-500kw,
Operator needed About 6-20persons
Cooling water consumption About 80-300M3
Steam consumption About 300-5000T/H,
Factory space needed About 500-5000Sqm
Warranty 12 months after commissioning
After sales service Engineers available to service machinery overseas

 

 

Part 1. Basic technical parameters of this project

 

1. Product infeed capacity:1000kg /H palm date Processing Line.

2. Processing line type: Palm date juice and date syrup production line

3. Raw material: dry palm date

4. Filling machine: plastic bottle: as to clients’ need

 

Flow No. Name Size Main technical parameter Unit Qty
A: Palm date washing system    
A-1 Rollarounds metering conveyor 1T/H Material: SUS 304 support, roller elevator, adjustalble evevating speed, machine size: 2000mmL*600mm W Unit 1
A-2 Bubble cleaning elevator 1T/H Material:SUS304 machine support, fruit washing pool, stainless steel baffle plates (the baffles are all with holes) are all made of SUS304, elevatoring speed is manually adjustable, with spray cleaning, the sloping bottom, hand hole, an overflow port, discharging port, the size is about: L*W*H=2500mm×1000mm×1200mm, the diameter of the baffle is: 3000mm×600mm Unit 1
A-3 Mesh Belt sorter 1T/H Material: SUS 304 support, food grade conveyor belt, working speed manually adjustable , with the stainless steel sorting table, machine size: 2000mm*1000mm Unit 1
A-4 Bubble cleaning elevator 1T/H SUS304 machine support, fruit washing pool, stainless steel baffle plates (the baffles are all with holes) are all made of SUS304, elevatoring speed is manually adjustable, with spray cleaning, the sloping bottom, hand hole, an overflow port, discharging port, the size is about: L*W*H=3000mm×1000mm×1200mm, the diameter of the baffle is: 5000mm×600mm Unit 1
  Subtotal A:        
B: Pulping system      
B-1 Sprial pre-boiler 1T/H Material: SUS 304, U-shape tank, thermal insulation, with dimple pad , top open cover, easy to clean, and the boiling time is frequency adjustable( no less than 20min). capacity designed as to dry date. Unit 1
B-2 Temperature control system   Spirax Sarce pressure reducing trap valve, German temperature testing system, Burkert angle seat valve, domestic famouse brand stop valve, filter and pressure gauge etc. Set 1
B-3 Stone washer 5T/H SUS304 support, with ABB motor Unit 1
B4 Screw conveyor for waste 1T/H SUS304, the diameter is 200mm, and the length is about 5000mm Unit 1
B-5 Buffer tank 1000L SUS304, double layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital thermometer. With CIP cleaning balls, inlets for pure water and material Unit 2
B-6 Screw pump 5T/H The material contact parts are all made of food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulation Unit 2
B-7 Double stage pulping machine 5T/H Main material for equipment is SUS304 stainless steel, material for frame support is SUS304 stainless steel rectangular steel, first step speed is 960r/min, mesh is 1.5mm, second step speed is 1200r/min, mesh is 0.8mm, variable frequency adjustable Unit 1
B-8 Tubular cooler 5T/H SUS304, one section, using tower water for cooling, and the difference of the material temperature is 70-50℃ Unit 1
B-9 Pulping platform   Carbon steel support, anti slip stainless steel checkered plate, steps, guard bar, central drainage,L*W*H=8000mm×3000mm×2000mm Unit 1
  Subtotal B:        
C: Enzyme system      
C-1 Enzyme adding system 100L/H The whole system include: Enzyme dissolving tank (SUS304, single layer, 100L, half open cover, Enzyme tank, paddle agitator), dosing pump (0-100L/H, stepless adjustable, 6 Bar), and with 2 prinkler heads 1/2''
Set
1
C-2 Enzymolysis tank 5000L SUS304, PU insullation, airtight manhole, cone type cover, CIP cleaning balls on the top, digital thermometer, glass liquid level gauge, adjustable feet, breathing valve, off-center vertical agitator, and tie rod valveat the bottom Unit 4
C-3 Centrifugal pump 10T/H SUS304, lift 24m, machinery seal Unit 1
C-4 Enzyme platform   SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage, L*W*H: 9000mm×800mm×2500mm Set 1
  Subtotal C:        
D: First stage filtering and pasteurization system    
D-1 Vacuum drum filter 5T/H Main material SUS304, with drum filter, with vacuum system, stainless steel collection vat for filter liquid, with waste slicker, screw waste conveyor, stainless steel operating platform, and electric control cabinet Set 1
D-2 Centrifugal pump 10T/H SUS304, lift 24m, machinery seal Unit 2
D-3 Storage tank 5000L SUS304, PU insullation, airtight manhole, cone type cover, CIP cleaning balls on the top, digital thermometer, glass liquid level gauge, adjustable feet, breathing valve, off-center vertical agitator, and tie rod valve at the bottom Unit 1
D-4 Pasteurizer 5T/H Tubular type, LOGO temperature auto control, mateial inlet temperature: 40-50degree, sterilizing temperature: 85-95degre, holding time 15 seconds, material outlet temperauter 45-55degree, with self CIP cleaning uint Unit 1
  Subtotal D:        
E:Clarification system      
E-1 Circulation tank 10000L SUS304, PU insullation, airtight manhole, cone type cover, CIP cleaning balls on the top, digital thermometer, glass liquid level gauge, adjustable feet, breathing valve, off-center vertical agitator, and tie rod valve at the bottom Unit 1
E-2 Centrifugal pump 10T/H SUS304, lift 24m, machinery seal Unit 3
E-3 Cleaning water tank 10000L SUS304, PU insullation, airtight manhole, cone type cover, ladders, digital thermometer, glass liquid level gauge, over flow vent, adjustable feet and tie rodvalve at the bottom, with coil pipe heating device inside Unit 1
E-4 Horizontal spiral separator 5T/H Automatic deslagging, with the starting control cabinet, main and auxiliary motor are variable frequency adjustable Set 1
E-5 Screw conveyor for waste 1T/H SUS304, the diameter is 200mm, and the length is about 5000mm Unit 1
E-6 Buffer tank 500L SUS304, single layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital thermometer, CIP cleaning balls and pure water and products inlets Unit 1
E-7 Ultra filter 5T/H SUS304, with cleaning equipments, fully-automatic control, the main control parts all adopts international brand, with feeding pump;
Inlet material brix: 12-15brix, filtering area: around 210sqm, operating temperature: 45-54degree, normal working pressure: inlet pressure:5 bar, outlet 1 bar. membrane filtering speed: about 2.8m/s
Unit 1
E-8 Platform for separator  

SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage,

Machine size: L*W*H=5000mm×2500mm×2000mm

Unit 1
  Subtotal E:        
F. De-coloration system      
F-1 Temporary storage tank 10000L SUS304, use PU as insullation, airtight manhole, cone type cover, CIP cleaning balls on the top, digital thermometer, glass liquid level guage, adjustable feet, breathing valve, and tie rod valve at the bottom Unit 1
F-2 Centrifugal pump 10T/H SUS304, lift 36m, machinery seal Unit 1
F-3 Resin regeneration tank 6000L SUS 316L, double layer thermal insulation, cone type cover, off-center vertical agitator, breathing valve, digital temperature meter, steam coil pipe heating. manual temperaure control, glass liquid level guage Unit 1
F-4 Acid dissolving tank 1000L SUS 316L, single layer, cone type cover, off-center vertical agitator, breathing valve, digital temperature meter, glass liquid level guage Set 1
F-5 Alkaline Recovery Tank 3000L SUS 316L, single layer, cone type vover, breathing valve, digital temometer, glass liquid level guage Unit 1
F-6 Centrifugal pump 10T/H SUS304, lift 36m, machinery seal Unit 1
F-7 Resin decoloraton unit 5T/H Material; SUS 304, 2 sets of 6m³ resin tank, easy to load materiall and unload material, the resin can be recoveable , and the resin to be confirmed after the experient by clients Unit 1
F-8 Duplex filter 10T/H SUS 304 stainless steel, mesh size: 200m, nylon filter bag, duplex type Set 1
F-9 Operating platform   Operating platform for resin system Unit 1
  Subtotal F:        
G: Concentrate system      
G-1 Storage tank 10000L SUS304, PU insullation, airtight manhole, cone type cover, CIP cleaning balls on the top , digital thermometer, glass liquid level guage, adjustable feet, breathing valve, and tie rod valve at the bottom Unit 1
G-2 Centrifugal pump 10T/H SUS304, lift 24m, machinery seal Unit 1
G-3 Triple effect falling film concentrator 4T/H Product contact: SUS 304, evaporation self control, brix/temperature are all fully controlled, falling film evaporator, downstream Set 1
G-4 Paper filtration 1T/H Plate precision filtration, 0.5um; SUS 304 plate material, paper filtration Unit 1
G-5 Tubular cooler 1T/H SUS304, one section, using tower water for cooling, and the temperature difference of the product is 60-40℃ Unit 1
G-6 Storage tank 3000L SUS304, three layers, with dimple jacket, PU insullation, airtight manhole, cone type cover, CIP cleaning balls on the top , digital thermometer, glass to show the level, adjustable feet, breathing valve, off-center vertical agitator, and tie rod valve at the bottom Unit 1
G-7 Rotary pump 1T/H The material contact part is SUS304, 0.6MPa, speed adjustable by hand wheel Unit 1
G-8 Operating platform  

SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage,

Machine size: L*W*H=5000mm×800mm×2000mm

Unit 1
  Subtotal G:        
H:Sterilizing and filling system    
H-1 Tube-in-tube sterilizer 1T/H Adopt the full automatic Simens PLC control,sterilizing temperature 105℃, 60s, material outlet temperature 30 ℃, UK Spirax Sarco steam control system, with CIP cleaning unit Unit 1
H-2 Degas unit 1T/H Automatic control, SUS304, with the degassing tank, vacuum pump, and material pump, also the aroma recovery unit;Labom Differential pressure sensor control level Unit 1
H-3 Bottle filling machine 1T/H   Set 1

 

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