Erik Steen Hansen of DenmarkI am the person, who has done the trials/production using the Pineapple crusher. So far the crusher has worked very well!
Director Gerelkhuu of MongoliaYou are always welcome. Glad to work with your company and employees.
Ce Standard Maillard Compound Reaction Tank Meat Processing Machine
|Name||Fish/chicken/beef Bone Soup Processing Line||Material||SUS304 Or SUS316|
|Function||Used For Fish/chicken/beef Bone Soup Processing||Operation||Full-auto Or Semi-auto|
|Shelf Life||6-12 Months|
Compound Reaction meat processing line,
Maillard meat processing line,
Ce Standard meat processing line
Automatic Ce Standard Maillard Compound Reaction Tank System meat processing plant
The bones and meat (of Chicken/Pig/Cow/Fish etc.)deep processing lines provided by Beyond company widely used in production of meat-product,bone soup,bone flavoring essence,pet feed,flavoring seasoning etc.
• Main composed processing system
Raw bones and meat grinding system;extraction tank system;water recovery system;soup separation tank system;concentrating system;preparing and sterilizing system;Maillard reaction tank system;Finished product storage system;filling system;residue broken bones treating system;electrical control system.
• Proccedure Flow
Raw animal bones/meat→Grinding→Pre-processing→ Extracting→ Separating →
Introduction to Main Processing System
(A) Ossein Extraction Tank System
(1) Ossein extraction system applies to the nutrient content production using the by-products of Livestock and poultry bones as raw materials,adopting the technology of separation extraction,to extract the nutrient content in the livestock and poultry bones,such as Collagen protein,bone oil and mineral substance and so on.
(2) Advantages of ossein extraction tank system
•Short time extraction heating,high extraction efficiency;
•High pressure resistance,convenient feeding/discharging,high automatic level;
•All setting data(time/temperature)adjustable,flexible production arrangement;
•Integrated pneumatic valves group,advanced procedure,make sure clean thoroughly without sanitary dead angle;
(3)General bones ossein extraction tank design data
(take 12000L extraction tank as example)
•Working pressure:inside working pressure 0.3Mpa,jacket working pressure 0.4Mpa ;
•Working temperature:134ºC ;
•Main structure:Vertical;triple layer with insulation;top and bottom conical cover;tank body incline type;smoothly rotation;accurate location;random angle stop;stainless steel protection device at the rotary part.
(B) High-efficiency Concentrating System
This system is applicable in concentrating of all kinds of bone extracts solution.According to the content and physico-chemical property of bone extracts solution.We adopt the technology of membrane filtration or MVR to achieve the separating and concentrating the bones extract,and produce the bone products with high additional value.
• Stable working;energy-saving;low steam consumption;
• High concentration factor;short concentration time;
• Workable for heat sensitive material;
• High heat transfer coefficient,preventing the "Drywall" phenomenon
(C) Maillard Compound Reaction Tank System
Firstly turn on the stirrer motor and reducer,under the drive of stirring shaft rotary,the scrapper stirrer;propeller,frame stirrer will all start rotary.
The Polystyrene plate connected with spring installed on the scrapper stirrer sweeps the material stick on the inner tank wall,between the level beam of frame stirrer and the shaft has 45 degrees angle,which will form pushing force.
Input solid material after the stirrer starting,otherwisethe solid material may deposit to the dead angle under the stirrer supporting bearing,the bottom sectorial scrapper can blend the material to dissolve it evenly.Afterwards turn on the steam,the steam heats the product inside tank through the jacket baffle plate and jacket covers,the condensate water is discharged through the condensate outlet.Observe the temperature of the probe,adjust the stirrer speed and direction,Turn off the steam after the reaction finisshed,open the bottom valves to discharge.After discharging,turn on the CIP cleaning ball to clean the tank inside surface,all reaction procedures finish.
•Continuously feeding,auto discharging,high reaction efficiency;
•Compound stirring system,easy to clean,product not easy to get coked;
•Aroma recycle device can collect the aroma produced during the reaction process
Main machine list
|1||FRESH RAW MATERIAL SYSTEM|
|3||Screw pump||10T/H||outlet pressure 0.6MPA, frequency control motor, material SUS304, inlet and outlet size DN65||3|
|4||Fresh raw material storage tank||10M3||SUS304 stainless steel, three layer dimple jacket ,Top center frame stirring, airtight manhole, digital display thermometer, CIP cleaning ball, cylinder legs, glass tube liquid level indicator, sample valve, Capacitor type high, low level gauge interface||2|
|5||Weighing module unit||15000KG||Siemens brand, one unit consist of 3 pcs Shear beam type weighing module, with display instrument, bracket, signal cable, junction box||2|
|6||Centrifugal pump||20T/H||SUS304 stainless steel, 24 meters lift, mechanical seal||2|
|7||Temperature control system||Germany Burket pneumatic Angle seat valve, JUMO temperature sensor||2|
|8||LIQUID RAW MATERIAL DOSING SYSTEM|
|9||Liquid Premix tank||0.2M3||SUS304 stainless steel, single layer, Vertical cylindrical tank, airtight manhole, breather cap, digital readout thermometer, Four cylindrical legs||1|
|10||Capacitor level meter||G1/2"||PNP,threaded connection||2|
|11||Liquid Buffer tank||0.2M3||SUS304 stainless steel, single layer, Vertical cylindrical tank, airtight manhole, breather cap, digital readout thermometer, Four cylindrical legs||3|
|12||Capacitor level meter||G1/2"||PNP,threaded connection||6|
|13||Scale hopper tank||0.05M3||SUS304 stainless steel, single layer, Vertical cylindrical tank, airtight manhole, breather valve, digital readout thermometer, Two legs weighing module interface.||6|
|14||Weighing module unit||100kg||Mettler Toledo & Siemens brand, one unit consist of 1 pcs single point Weighing module, with display instrument, bracket, signal cable, junction box||6|
|15||Centrifugal pump||10T/H||SUS304 stainless steel, 24 meters lift, mechanical seal||4|
|16||Centrifugal pump||3T/H||SUS304 stainless steel, 24 meters lift, mechanical seal||3|
|17||measuring support||SUS304, Measuring stacking support, stainless steel square pipe 100*50 mm, size: 5000*1200*2500(L*W*H)||1|
|10M3||Inner layer is SUS316L, other SUS304, three layer jacketed tank, up and down elliptical head cover, heating hollow jacketed ,Jacket is divided into upper and lower two layers, can do half a tank of materials, tank pressure - 0.1-0.3 mpa, jacketed acuities were 0.4 mpa, external thermal insulation, top center scraping wall mixing (speed 21 to 63 r/min, frequency control of motor speed, mechanical seal),Top eccentric and decentralized high-speed mixing (speed 960RPM, frequency conversion speed regulation, mechanical seal), pressure quick-opening manhole, manhole center with glass sight, relief valve, needle gauge, electric contact pressure gauges, sight glasses lamp, at the top of the CIP cleaning ball, one set at the bottom of the temperature sensor and digital display thermometer 1, tank wall mirror polishing. Three cylindrical legs, high and low capacitance liquid level gauges.||2|
|20||Capacitor level meter||G1/2"||PNP,threaded connection||4|
|21||Weighing module unit||15000KG||Siemens brand, one unit consist of 3 pcs Shear beam type weighing module, with display instrument, bracket, signal cable, junction box||2|
|22||Temperature Sensor||PT1000||SUS304, 4-20mA signal output, range from 0-200℃||2|
|23||Temperature control system||UK Spirax sarco reducing valve, trap system, Chinese famous brand stop valve, steam instrument||2|
|24||Rotor pump||10T/H||outlet pressure 0.6MPA, frequency control motor, material SUS304, inlet and outlet size DN50||4|
|25||Circular vibrating screen||10T/H||SUS304 stainless steel, solid-liquid separation (double layer), screen surface diameter 1500mm, 80 mesh aperture||2|
|26||Buffer tank||1M3||SUS304 stainless steel, single layer airtight manhole, digital display thermometer, CIP cleaning ball, adjustable legs, glass tube indicator, sample valve, Capacitor type high, low level gauge interface||2|
|27||Capacitor level meter||G1/2"||PNP,threaded connection||4|
|28||Allocate Plate||Ø51||SUS304 stainless steel, five holes, with five manual butterfly value, with water receiver pan||2|
|29||STORAGE TANK SYSTEM|
|30||Temporary storage tank||V=20M3||SUS304 stainless steel, single layer airtight manhole, with decentration paddle mixer, 32 RPM,digital display thermometer, CIP cleaning ball, three cylinder legs, glass tube indicator, sample valve, Capacitor type high, low level gauge interface, Top guardrail, manhole ladder with guardrail||2|
|31||Weighing module unit||15000KG||Siemens brand, one unit consist of 3 pcs Shear beam type weighing module, with display instrument, bracket, signal cable, junction box||2|
|32||Capacitor level meter||GO/2"||PNP, threaded connection||4|
|33||Rotor pump||10T/H||outlet pressure 0.6MPA, frequency control motor, material SUS304, inlet and outlet size DN50||2|
|34||Electromagnetic flowmeter||10T/h||4-20mA signal output, with pulse counting||2|
|35||Allocate Plate||Ø51||SUS304 stainless steel, five holes, with five manual butterfly value, with water receiver pan||2|