• Shanghai Beyond Machinery Co., Ltd
    Erik Steen Hansen of Denmark
    I am the person, who has done the trials/production using the Pineapple crusher. So far the crusher has worked very well!
  • Director Gerelkhuu of Mongolia
    You are always welcome. Glad to work with your company and employees.
Contact Person : Caroline Wang
Phone Number : +86-13918793199

Automatic Mango Processing Line Juice Machine Industrial Commercial

Place of Origin China
Brand Name Shanghai Beyond
Certification ISO9001/CE/SGS
Model Number BY-MPL
Minimum Order Quantity One set/one line
Price Negotiation
Packaging Details PE film wrapping, or carbon steel frame packing, or wooden case packing as to clients’ requirement
Delivery Time 50-100 working days upon receipt of payment and confirmed the drawings
Supply Ability 50 Sets Per Season
Product Details
Product Name Commercial Mango Juice Machine Processing Line Type Complete Turn-key Project
Juice Yield 50-75% Fruit Input Brix 10-20brix (fresh Fruit)
End Product Brix 60~72Brix( For Concentrated ) Voltage 380V 50Hz/110V 60hz/415V 50Hz
Operator Needed About 6-20persons
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Automatic Mango Juice Machine

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Industrial Mango Processing Line

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Commercial Mango Juice Machine

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Product Description

Mango juice machine automatic industrial commercial mango juice machine

 

Automatic Mango Processing Line Juice Machine Industrial Commercial 0

1. description of mango processing line
Fresh mangoes usually enter the control ripening room, and the fully mature mangoes are then transferred to the mango processing line. It can process mango pulp, jam, NFC juice, HPP juice, clear concentrated juice, paste, soy sauce, etc;
Mango processing consists of washing and sorting system, pulping system, desizing standardization system, enzymatic hydrolysis and adaptation system, evaporation system, sterilization system, storage system and auxiliary energy system. The production capacity of mango processing line is 10-480 tons / day.
Mango juice output: about 55%-75% (25%-45% of peel and nuclear waste)
Solid content of raw material: 10-14 brix, final concentrated fruit juice concentration: 65~72 brix, concentrated Manc.
Do not paste 28-30 brix.


2. characteristics of mango processing line
Advanced technology and energy saving.
Sus 304/316 l material, international brand high-quality parts. Semi automatic and fully automatic system.
Customized switching solutions, including installation and debugging, are on your side
The finished product is of good quality and delicious color.

 

Flow chart of mango processing line

Mango receiving and conveying system ----> bubble cleaner ----> spray scrubbing machine ----> sorter and screw conveyor ----> mango unloader ----> preheater ----> tomato pulper and refiner (two-stage) -->uht sterilizer ----> sterile filling machine

Automatic Mango Processing Line Juice Machine Industrial Commercial 1

Specifications:

 

Brand Name: Shanghai Beyond
Model Number: BY-MPL05
Capacity 5-50T/H
Raw material Fresh Mango / pineapple
End product NFC fresh juice, concentrated juice, Concentrated juice, clear juice, ,cloudy juice
Juice yield 50-75%
Fruit input brix 10-20brix (fresh fruit)
End product brix 60~72Brix( for concentrated )
Package for end product Aseptic large bag in drum/ glass bottle/PET bottle, Gable top box/ brick shape carton
Certification: ISO9001/CE/SGS
Main material for machines SUS304 or SUS316
Place of Origin: China
Manufacturer history More than 10years
Voltage 380V 50Hz/110V 60hz/415V 50Hz
Power consumption(Kw) energy saving type, about 100-500kw,
Operator needed About 6-20persons
Cooling water consumption About 80-300M3
Steam consumption About 300-5000T/H,
Factory space needed About 500-5000Sqm
Warranty 12 months after commissioning

 

After sales service

Engineers available to service machinery overseas

 

Automatic Mango Processing Line Juice Machine Industrial Commercial 2

 

 

Features of mango processing line

 

The processing capacity is varied from 60 tons/day to 1500 tons/day;

The line is also suitable for processing the fruits that share the similar characteristics;

Using the high efficient of mango de-stoner to improve the mango output percentage effectively;

The production process fully automatic PLC control to save labor and facilitate production management;

Low-temperature vacuum evaporation ,Maximize reserve the flavor substances and nutrients also save energy.

Tubular UHT sterilizer and Aseptic filling machine, produce high-quality aseptic juice products

Automatic CIP cleaning ,ensure the entire line equipment of food hygiene and safety requirements

 

Automatic Mango Processing Line Juice Machine Industrial Commercial 3

 

Project samples:

 

 

No. Project information Place Remark
1 5T/H Pineapple crushing Kenya Crushing machine
2 2T/H pineapple juice processing line Sri Lanka Fresh fruit pre-processing project
3

6t/H Beverage

Production Line

Liaoning huludao Turnkey Project
4 3t/H Pectin Beverage Production Line Shandong yantai

 

Turnkey Project

5 24000 p/H PET honeysuckle Extraction Drink Pre-process Production Line Chongqing Xiushan

 

Turnkey Project

6

12t/H beverage

production line

Henan Sanmenxia

 

Turnkey Project

7 5 t/H Aloe Beverage Production Line Zhejiang jiaxing

 

Turnkey Project

8 Fruit processing machinery France Fruit processing machinery

 

 

 

Flow NO Name Model Specification Qty
(set)
A Fresh mango processing unit      
A-1 Clapboard elevator 5T/h SUS304 frame,stainless steel clapboard, by frequency controller 20~100RPM,conveyer chain is made of antisepsis material 1
A-2 Air-blow washer and sorting machine 5T/h stainless steel centrifugal pump ; oxygen pump; speed can be adjustable,size of elevator and sorting roller is φ51, sorting table with guardrail, platform is made of stainelss steel anti-skidding Checkered plates 1
A-3 Brush washer 5T/h material is SUS304, size of the machine is 4000×2000×1400mm, imported transducer, with manual fruit pusher,at bottom with spraying device for tap water spraying 1
A-4 Clapboard elevator 5T/h motor of the machine is 3kw,with gearbox, speed is 20~100RPM adjustable, stainless steel clapboard, 4500×1100mm 1
  Subtotal:      
B Mango pulping unit      
B-1 Pulper and destoner compound 5T/H SUS304 frame,speed is adjustable by transducer 1
B-2 Screw conveyer for fruit core   made of SUS304 stainless steel, diameter of the screw is 300mm,U shape 3
B-3 Temporary storage tank 1000L SUS304,single layer,top mounted light view window fixture, CIP spraying ball, at bottom with flange connected outlet,with high/low level probe,4 adjustable legs 1
B-4 Screw pump 10T/H manually adjust the speed, pressure at outlet is 0.6Mp 2
B-5  

Tubular heater

5T/H  

food sanitary grade. Tubular heating, with imported steam reducing valve system, temperature is manualy controled, with thermometer at outlet

1
B-6 Scraper type refiner 3T/H SUS304,stainless steel net hole ,variable frequency speed control,with adjustable outlet pressure 1
B-7 Buffer storage tank 1000L material is SUS304 stainless steel, single layer, round shape, half open type, outlet at bottom with flange connected, high/low level probe, pure water inlet 1
B-8 Platform for destoner,pulper and crusher   mild steel supporter, on surface with stainless steel checkered plate,dimension is 5000mm×2500mm,water drainage in central 1
B-9 Platform for pulper   mild steel supporter, on surface with stainless steel checkered plate,dimension is 3500mm×2500mm,water drainage in central 1
B-10 Crusher   SUS304, tooth-type, with ABB motors, with sandblasting on the appearance 1
B-11 Belt press juier 5T/H sanitary mesh bag,SUS 304, full automatic 1
B-12 Double stage pulper 5T/H SUS304, first mesh 0.8mm , secondary mesh 0.4mm, power 18.5KW
SUS 304, first stage 0.8mm mesh, second stage 0.4mm mesh, power 18.5kw
1
  Subtotal:      
C Evaporator and concentrating unit      
C-1 Buffer storage tank 3000L Material is SUS304 stainless steel, with PU isolation, cone top, outlet at bottom with flange connected,sealed manhole,ladder,high/low level probe, sample valve, top mounted standing agitator, anti-eddy plate at bottom, digital indicator thermometer, CIP spraying ball, adjustable legs 2
C-2 Centrifugal pump 10T/H Sanitary food grade, mechanical seal,ABB motor,pump head is 36m 1
C-3  

Double effects forced circuit evaporator

1.5-2T/H  

SUS304 material,full-auto PLC control, UK imported steam reduction and adjusting valve system, imported temperature sensor, differential pressure controller,use tower water for cooling

1
C-4 Batch storage tank 5000L Material is SUS304 stainless steel, single layer, digital show thermometer,sample valve,airtight manhole, ladder, high/low level sensor, standing type off-side agitator, anti-eddy plate, CIP cleaning ball, adjustable supporters 2
C-5 Rotary pump 3~5T/H use food grade rubber as gasket, inside is mirrow polished, frequency controled 1
  Subtotal:      
D sterilization and filling system      
D-1 Tube-in-tube sterilizer 1.5-2T/H SUS304 stainless steel, tube-in-tube type,full-auto PLC controlled, cooling by tower water, UK imported sprirax sarco steam reducing and adjusting system, sterilization temperature is 110℃,60S 1
D-2 Deaerator 1.5-2T/H full-automatic,working with tube-in-tube sterilizer 1
D-2 Aseptic filler 1.5-2T/H Sterilized by steam, auto-control, single filling head 1
  Subtotal      
E CIP system      
E-1 Semi-autmatic cip system 2T×3 External layer of CIP liquid storage tank is SUS304 stainless steel,inner is SUS316L,volume of CIP acid/alcali tanks are 2000L , with coil tubes inside of tanks for steam heating the CIP liquid, temperature is auto controled, one cleaing circuit, USA acid/alcali adding system, with small troley for acid/alcali concentrate storage barrel, one centrifugal pump(20T/h,pump head 36m) 1
R CIP return pump 20T/H food sanitary grade, self-priming, mechanical seals 2
  Subtotal:      
Total equipment price    
G project installation and others      
G-1

Product piping system

(National standard)

  include CIP pipes, product piping system, valves, meters in the main workshop, SMS standard, include installation material for CIP system 1
G-2

Non-product system

(National standard)

  include all steam piping, cold water piping, tap water and compressed air piping, not include the insulation for the pipes 1
G-3

Electric cabinets

( National standard)

  include all the electric control boxes in the main workshop, and also include the closets in the local site(made of stainless steel),include electric control box for the CIP system 1
G-4  

electric distributing system

( National standard)

   

include the electric cable and bridges, cables, and control system, design a master control box in central, with separate control box at exact point to control exact processing part, prepare reserved button for future additional use

1
G-5 Inland freight   Send to shanghai port 1
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Automatic Mango Processing Line Juice Machine Industrial Commercial 4Automatic Mango Processing Line Juice Machine Industrial Commercial 5Automatic Mango Processing Line Juice Machine Industrial Commercial 6
 
Automatic Mango Processing Line Juice Machine Industrial Commercial 7
 

Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
Energy consumption: Low consumption with high efficiency
Capacity: 500-10000L/H-customized
Installation period: 1-3months
Period time: 30 days-120 days

Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle

Product storage condition: room temperature; low temperature;

 


Related machinery of fruit processing line
Fruit storage silo-- Washing, sorting machine-- Grading/classifier machine
Squeeze extractor--Juice refiner—separator—evaporator-- Juice concentrate product
Fruit flesh/pulp collector-sterilizer--filling machine—fruit flesh
Essential oil refiner—fruit oil
Fruit residues collector—animal feed
Soaking extraction, pre-cooking, pulping, quick freeze, stemmer, ultra-filtration, decolor, destoner, crusher, stone washer, brusher washer, pine apple extractor, refiner, enzymolysis, filtration, CIP cleaning system

 

Service flow chart

Automatic Mango Processing Line Juice Machine Industrial Commercial 8