Bones&Meat Deep Processing Line
• Application Scope
The bones and meat (of Chicken/Pig/Cow/Fish etc.)deep processing lines provided by Beyond company widely used in production of meat-product,bone soup,bone flavoring essence,pet feed,flavoring seasoning etc.
• Main composed processing system
Raw bones and meat grinding system;extraction tank system;water recovery system;soup separation tank system;concentrating system;preparing and sterilizing system;Maillard reaction tank system;Finished product storage system;filling system;residue broken bones treating system;electrical control system.
• Proccedure Flow
Raw animal bones/meat→Grinding→Pre-processing→ Extracting→ Separating →
• Introduction to Main Processing System
(A) Ossein Extraction Tank System
(1) Ossein extraction system applies to the nutrient content production using the by-products of Livestock and poultry bones as raw materials,adopting the technology of separation extraction,to extract the nutrient content in the livestock and poultry bones,such as Collagen protein,bone oil and mineral substance and so on.
(2) Advantages of ossein extraction tank system
• Short time extraction heating,high extraction efficiency;
• High pressure resistance,convenient feeding/discharging,high automatic level;
• All setting data(time/temperature)adjustable,flexible production arrangement;
• Integrated pneumatic valves group,advanced procedure,make sure clean thoroughly without sanitary dead angle;
(3) General bones ossein extraction tank design data
(take 12000L extraction tank as example)
• Volume:12000L ;
• Working pressure:inside working pressure 0.3Mpa,jacket working pressure 0.4Mpa ;
• Working temperature:134ºC ;
• Inside Material:meat;bones;water;steam;Jacket ;
• Main structure:Vertical;triple layer with insulation;top and bottom conical cover;tank body incline type;smoothly rotation;accurate location;random angle stop;stainless steel protection device at the rotary part ;
(B) High-efficiency Concentrating System
This system is applicable in concentrating of all kinds of bone extracts solution.According to the content and physico-chemical property of bone extracts solution.We adopt the technology of membrane filtration or MVR to achieve the separating and concentrating the bones extract,and produce the bone products with high additional value.
• Stable working;energy-saving;low steam consumption;
• High concentration factor;short concentration time;
• Workable for heat sensitive material;
• High heat transfer coefficient,preventing the "Drywall" phenomenon;
(C) Maillard Compound Reaction Tank System
(1) Operating Principles
Firstly turn on the stirrer motor and reducer,under the drive of stirring shaft rotary,the scrapper stirrer;propeller,frame stirrer will all start rotary.
The Polystyrene plate connected with spring installed on the scrapper stirrer sweeps the material stick on the inner tank wall,between the level beam of frame stirrer and the shaft has 45 degrees angle,which will form pushing force.
Input solid material after the stirrer starting,otherwisethe solid material may deposit to the dead angle under the stirrer supporting bearing,the bottom sectorial scrapper can blend the material to dissolve it evenly.Afterwards turn on the steam,the steam heats the product inside tank through the jacket baffle plate and jacket covers,the condensate water is discharged through the condensate outlet.Observe the temperature of the probe,adjust the stirrer speed and direction,Turn off the steam after the reaction finisshed,open the bottom valves to discharge.After discharging,turn on the CIP cleaning ball to clean the tank inside surface,all reaction procedures finish.
• Continuously feeding,auto discharging,high reaction efficiency;
• Compound stirring system,easy to clean,product not easy to get coked;
• Aroma recycle device can collect the aroma produced during the reaction process;