Automated Manufacturing Systems Beverage Processing Equipment With Beverage Filling Line

Fruit juice Dilution line/Juice repacking machine 

Technical parameters

Description:

Shanghai beyond machinery co., ltd is specialized in supplying various kinds of energy drink and tea beverage line.

Shanghai Beyond can supply complete turnkey projects for customers, integrating with designing, equipment manufacturing, to installation and commissioning and also training the operators.

Energy drink, juice and tea beverage line: sugar dissolving, ingredients mixing and emulsifying, homogenization, sterilizing(plate type pasteurizer or tubular sterilizer), homogenization, filling.

Other process may use is: dilution, extracting, cooking/heating, grinding, homogenization, degassing and filling etc, which can be manufactured into various fruit juice, tea, food functional drinks

Specifications:

Project samples:

Plant Beverage Production Line Main Process Introduction
Raw material selecting
There are many varieties of plant raw materials,and the edible parts vary greatly.The raw materials used are of good quality,taste and color,and requir freshness,no mildew,no peculiar smell,and no impurities.If you want to make a composite beverage,fruits and vegerables can also be added.The added fruits and vegetables make the nutrition of the beverage more complete,and at the same,it can also cover up the unpleasant smell and flavor of some raw materials.

Plant beverage refining and extraction machine
Refining and extraction are very important steps in the processing of plant beverages.For raw materials that requir refining(grain beverages),the amount of water added during refining is 75%-80% of the total water content of the blended beverage,and two stage grinding is used when refining for pulp(coarse grinding and fine grinding),the particle diameter after coarse grinding is greater than 80 mesh,and after fine grinding,the particle diameter is greater than 120 mesh.

Plant beverage blending and formulation tank
The sugar-acid ratio directly affects the taste of the beverage.The appropriate sugar-acid ratio is 13.1-15.1.Generally,white sugar is used as a sweetener,citric acid is used as a sour agent,and which is also has a certain preservative effect.As an antioxidant,vitamin C is not only a nutrient needed by the human body,but also has an antioxidant function.In addition,adding different flavors and pigments can not only make different beverages,but also improve the appearance of the product.

Plant beverage clarification and homogenization
Due to the need for clarified and transparent juice,some plant beverages requir clarification during the production process to remove suspended solids in the juice.Usaually need to use a centrifuge to clarify.

Plant beverage sterilizing and filling
According to the composition characteristics of plant beverages,different sterilization processes can be used,generally high-temperature short-term sterilization or ultra-high temperature instantaneous sterilization process is adopted.The homogenized material is sealed and filled,and sterilized at 121℃ and pressure 2kpa for 15-20min.For heat-sensitive and nutrient-containing plant beverages,they can be filled into containers after sterilization at 130-140℃ and 3-4S.