Erik Steen Hansen of DenmarkI am the person, who has done the trials/production using the Pineapple crusher. So far the crusher has worked very well!
Director Gerelkhuu of MongoliaYou are always welcome. Glad to work with your company and employees.
PLC Control Beverage Production Line For Tea beverage Manufacturing Industry
|Place of Origin||China|
|Brand Name||Shanghai Beyond|
|Minimum Order Quantity||One set/one line|
|Packaging Details||standard packing as to clients’ requirement|
|Delivery Time||50-100 working days upon receipt of payment and confirmed the drawings|
|Supply Ability||50 Sets Per Season|
|Processing Line Type||Complete Turn-key Project||Power Consumption(Kw)||Energy Saving Type, About 100-500kw,|
|Cooling Water Consumption||About 60-500M3||Filling Volume||200ml, 350ml, 450ml, 500ml, 1L, 1.5L Etc|
|End Product||Tea Beverage||Shelf Life||180-365days|
beverage manufacturing equipment,
beverage processing equipment
Shanghai Beyond Machinery Co., Ltd. is a professional machinery manufacturer based on technical developing. Combining with R&D, manufacturing, installation debugging and training, we are engaged in producing the liquid projects used in Dairy,Fruit &Vegetable juice,Beverage,Tea,Brewing,Flavoring,Pharmacy,Egg,Bone & Meat processing and Daily chemical products etc.
. We have cooperated with the same occupations from domestic and international to introduce and develop many advanced procedures of manufacturing and designing.
With so many excellent staffs in technical and marketing, we are distributing in a more flexible and invigorative working surrounding development and helping our customers more success in the corresponding areas by offering better products and service.
We supply all kinds of dairy processing line, for turnkey projects, include designing, equipment manufacturing, installation, commissioning and training workers etc.
Tea Beverage Production Line with the Capacity of 3000-20000BPH
Taken various tea leaf, tea powder as main raw material, through dilution, extraction, cooking, grinding, homogenization, degassing and filling etc flow procedures, which can be manufactured into various fruit juice, tea, food functional drinks. The package way can be Pre-pak pouch, plastic bag, Gable top bag, plastic cup, plastic bottle, glass bottle and sanitary can etc. Factories usually fabricate them into long life end products, shelf life can be one year or longer.
|Raw material||tea leaf, tea powder|
|End product||Tea beverage|
|Capacity||2T/D – 1000T/D|
|End product package||Pre-pak pouch, plastic bag, Gable top bag, Plastic cup, plastic bottle, glass bottle, sanitary can etc.|
Features and advantages:
1. Processing capacity can be ranged from 3000-20000BPH.
2. High standard design, manufacture and project installation requirements, which guarantee the first-class finish products in the dairy processing line.
3. PLC control the whole production line, saving labor force and facilitate production management.
4Whole line with features as high level automatic, low labour intensity, easy operation, safe function and low operation cost.
5. Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.
|quipment List of 6TPH juice beverage and CSD processing line|
|NO.||Flow Number||Name||Size||Brief Specification||Unit||Qty||Manufacturer|
|1||A||Hot water system|
|2||A-1||hot water tank||V=5000L||SUS304 stainless steel, PU insulation, cone cover, sealed manhole, digital show thermometer, air vent, overflow pipe, anti-eddy plate, adjustable legs, thickness of tank wall is 3mm, outer 2mm, glas tube level indicator||1||set||BEYOND|
|3||A-2||hot water pump||Q=10T/h||SUS304 stainless steel,pump lift 24M, Mechanical Seal,Inner Shell Bright-Polished||1||set||BEYOND|
|4||A-3||plate heater||Q=10T/h||SUS304 stainless steel, use A3 supporter,cladding with stainless steel, use steam for heating, hot water △T1=65℃,one stage,hasp type gasket sealed||1||unit||BEYOND|
|5||A-4||temperature control unit||Q=10T/h||German Burket steam adjusting valve, Spirax Sarco steam pressure reducer, German temperature sensor, China famous brand pneumatic three way two set valve||1||set||BEYOND|
|7||B||accessory material prepare and adding system|
|8||B-1||high speed mixing tank||V=1000L||SUS304,double layer with PU insulation, high speed mixer mounted from top to bottom, the speed is 2900rpm, CIP cleaning balls, adjustable legs,breath valve, inside with graduation||1||pcs||BEYOND|
|9||B-2||high speed emulsification tank||V=1000L||SUS304,double layer with PU insulation, quadrate shape,high speed mixer mounted from top to bottom, the speed is 2900rpm, CIP cleaning balls, adjustable legs,breath valve, inside with graduation||1||pcs||BEYOND|
|10||B-3||CIP return pump||Q=20T/h||SUS304 stainless steel,pump lift 24M, Mechanical Seal,Inner Shell Bright-Polished||1||pcs||BEYOND|
|11||B-4||circulation pump||Q=10T/H||SUS304 stainless steel,pump lift 36M, Mechanical Seal,Inner Shell Bright-Polished||1||pcs||BEYOND|
|12||B-5||platform for mixing material||SUS304,stainless steel stairs and handrail, stainless steel checkered plate on surface||1||pcs||BEYOND|
|13||B-6||duplex filter||Q=10T/H||SUS304,tube type,100M||1||pcs||BEYOND|
|14||B-7||plate cooler||Q=10T/H||SUS304,A3 supporter,out cladding is stainless steel, temperature difference △T1=50℃,one stage, cool by tower water, hasp type gasket sealed||1||pcs||BEYOND|
|16||C||blending and prepare unit|
|17||C-1||vertical type screw pump||Q=2T/h||food sanitary grade, manual adjustable||1||pcs||BEYOND|
|18||C-2||acid tank||V=1000L||SUS304 stainless steel, single layer tank, conical cover, vertical agitator||1||pcs||BEYOND|
|19||C-3||circulation pump||Q=5T/h||SUS304 stainless steel,pump lift 24M, Mechanical Seal,Inner Shell Bright-Polished||1||pcs||BEYOND|
|20||C-4||blending tank||V=6000L||SUS304 stainless steel,single layer,top off- center vertical agitator 36rpm,airtight manhole,conical head,CIP spraying ball,glass tube level indicator, breather valve,supporters with adjustable feet||3||pcs||BEYOND|
|21||C-5||circulation pump||Q=10T/h||SUS304 stainless steel,pump lift 24M, Mechanical Seal,Inner Shell Bright-Polished||1||pcs||BEYOND|
|22||C-6||CIP return pump||Q=20T/H||SUS304 stainless steel,pump lift 24M,Mechanical Seal,Inner Shell Bright-Polished||1||pcs||BEYOND|
|23||C-7||duplex filter||Q=10T/H||SUS304,bag filter,10μ||1||pcs||BEYOND|
|24||C-8||duplex filter||Q=10T/H||SUS304,bag filter,5μ||1||pcs||BEYOND|
|26||D||pasteurizer,degassor and homogenizer unit|
|27||D-1||plate type sterilizer||Q=6T/h||product inlet 25~30℃-homogenization(65℃)-steurization(95℃,15s)-product outlet (25~30℃), PID semi-auto control||1||pcs||BEYOND|
|28||D-2||homogeninzer||Q=6T/h||working pressure 25MPa,include frequency inverter, and liquid pressure control, starting box||1||pcs||BEYOND|
|30||E||Carbon dioxide mixing system|
|31||E-1||storage tank||V=2000L||SUS304 stainless steel,single layer,top off- center vertical agitator 36rpm,airtight manhole,conical head,CIP spraying ball,glass tube level indicator, breather valve,supporters with adjustable feet||3||pcs||BEYOND|
|32||E-2||circulation pump||Q=10T/h||SUS304 stainless steel,pump lift 24M, Mechanical Seal,Inner Shell Bright-Polished||1||pcs||BEYOND|
|33||E-3||CIP return pump||Q=20T/H||SUS304 stainless steel,pump lift 24M,Mechanical Seal,Inner Shell Bright-Polished||1||pcs||BEYOND|
|34||E-4||Carbon dioxide mixing system||Q=6T/h||sus304, sugar and water is 1:4, gas percentage adjustable, outlet temperature 4℃, with full auto control unit, with feed pump||1||unit||OUTSOURCE|
|35||filling and after packaging||1||unit||CUSTOMER|
|37||F||semi-automatic one lines CIP system|
|38||F-1～7||semi-automatic one line CIP system||3×1500L||Germany Burkert temperature auto control system, heating by tube,acid/alcali concentrate adding system,plastic buket 100L×2,semi-automatic,one line||1||unit||BEYOND|
|41||G-1-1||chiller||60000kcal||air-cooled compressor,with fron as chilling medium,60000Kcal,with ice water pool and pump||1||pcs||BEYOND|
|42||G-2||steam boiler||Q=2500kg/h||2500kg/H, working pressure 12bars, diesel oil for fuel||1||pcs||BEYOND|
|45||H-1||product piping system||include CIP pipes, product pipes and valves and meters for the equipments supplied by BEYOND, include the stainless steel pipes, pipes of the CIP system||1||unit||BEYOND|
|46||H-2||power piping system||include all pipes for steam,tap water, compressed air, pipes and valves,buyer collect all power pipes to inside of pre-processing workshop by 1 meter, seller collec the pipes from buyer's pipes to seller's pipes(not include insulation)||1||unit||BEYOND|
|47||H-3||electric control box||include power electric control boxes and control boxes at site(stainless steel) in the pre-processing workshop, not include control box of the homogeninzer, include the CIP control box, buyer connect the electricity to seller's main electric control box||1||unit||BEYOND|
|48||H-4||electric installation material||all electric installation material for all equipments from BEYOND||1||unit||BEYOND|
|49||H-5||package and carrier cost||to shanghai port||1||unit||BEYOND|
|50||H-6||installation and commissioning cost||Domestic mounting and debugging of all machines offered by Beyond(if out of china,the buyer should take charge of the traffic fee and also the room and board,and $80 per person per day for subsidy)||1||unit||BEYOND|
|52||Total cost:||FOB Shanghai|